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Linde IC-Engined Forklift H351-03 Series: H20 H25 H30 H35 Service Training Manual

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🏷️ Basic Information Identification Make: Linde Model: H351-03 Series (H20, H25, H30, H35) Product Name: Linde IC-Engined Forklift Truck H351-03 Series: H20 H25 H30 H35 Service Training Manual PDF Download Codes Series Code: 351-03 Covered Models: H20 D-03, H25 D-03, H30 D-03, H35 D-03, H20 T-03, H25 T-03, H30 T-03, H35 T-03 👋 Introduction Market Position Segment: Industrial Material Handling Equipment (Counterbalance Forklift Trucks) Competitive Analysis Key Competitors: Hyster, Yale, Toyota, Komatsu, Caterpillar, Mitsubishi Key Features Series Highlight: Robust construction, reliable performance, advanced hydrostatic drive for precise control and efficiency. Manual Value: Essential for technicians and owners to maintain and repair these industrial workhorses efficiently and correctly. 📋 Manual Details Coverage Areas Primary Focus: Service training and repair for Linde IC-Engined Forklift Trucks, 351-03 Series Engine Types Covered: Diesel and LPG Page Count Total Pages: 260 Manual Type Type: Factory Service Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel & LPG), Hydrostatic Drive, Final Drive (Reduction Gear with Multi-disc Brake) Hydraulics: Hydrostatic Drive System, Hydraulic Control M1F, Steering Hydraulics, Working Hydraulics (Tilt Cylinder, Lift Mast, Lifting Cylinders) Brakes: Hydraulic Brake System, Overrun Braking System Steering: Power-assisted Steering, Steering Axle, Steering Cylinder, Steering Stub Axle Electrical: Electrical Power System, Wiring Diagrams (Standard & Special Equipment), Display Device Chassis Body: Vehicle Body, Display and Control Elements, Controls (Accelerator Pedals, Brake Pedal, Parking Brake) Procedures Included Engine Maintenance: Valve Clearance Check/Setting, V-belt Check/Tightening, Timing Gear Replacement, Cylinder Head Dismantling/Mounting, Injection Nozzle Service, Injection Pump Removal/Installation/Timing, Cold Start Advance Explanation Hydrostatic Drive Service: Schematic Diagram, Technical Data, Connection Diagrams, Explanation of Operation, Flushing, Output Limitation, Reversing Lock, Overrun Braking, Oil Tank Service, Control Unit Settings (Zero Position, Pressure Difference, Brake Shaft Stop, Start of Rotation, Symmetry Adjustments) Brake Service: Hydraulic Brake System Functional Test & Troubleshooting, Multi-disc Brake Repair Steering Service: Power-assisted Steering Troubleshooting (with/without pressure measurement), Steering Axle Disassembly/Installation, Steering Cylinder Removal/Installation/Gasket Replacement, Steering Stub Axle Wheel Bearing Replacement, Steering Lock Setting Electrical Service: Wiring Diagram Interpretation, Display Device Functionality & Malfunctions Hydraulic System Service: Working Hydraulics Connection Diagram & Explanation, Control Valve Sealing, Pressure-Limiting Valve Setting, Tilt Cylinder Removal/Installation/Sealing/Angle Setting, Lift Mast Disassembly/Mounting, Lifting Cylinder Service & Sealing, Mast Chain Adjustment, Roller Clearance Adjustment (Fork Carrier, Mast Rollers) Control Adjustment: Speed Adjustment, Accelerator Pedal Adjustment (various versions), Brake Pedal Adjustment (various versions), Parking Brake Bowden Cable Adjustment Troubleshooting: Comprehensive troubleshooting guides for Hydrostatic Travel Drive, Hydraulic Brake System, Power-assisted Steering, and general vehicle issues. Technical Depth Depth: Comprehensive repair and diagnostic procedures, suitable for factory-trained technicians. Level: Detailed component removal, installation, overhaul, and adjustment procedures. Diagnostic Capabilities: Includes troubleshooting flowcharts and specific diagnostic tests for various systems. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Quality: Original Factory Quality Illustrations and Diagrams Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Diesel Engine Type: Diesel (Specific model not listed, but common manufacturers include Perkins, Deutz, or Kubota for this class) Engine Serial Number: Manual provides explanation for decoding engine serial numbers. Valve Clearance: Detailed procedure for checking and setting valve clearance with diagrams. Timing: Engine timing gear replacement, fuel injection pump timing (pin timing and setscrew version). Fuel System: Injection nozzles, Injection pump service, Fuel supply pump. Primary Engine Lpg Engine Type: LPG (Likely Renault engine based on manual content) Engine Serial Number: Manual provides explanation for decoding engine serial numbers. Valve Clearance: Detailed procedure for valve clearance check and adjustment, including shim renewal. Timing: Engine timing, Toothed belt removal/installation, Timing gear renewal (camshaft, intermediate shaft, crankshaft sprockets). Cylinder Head: Removal, cleaning, sealing face check, installation, cylinder head bolt tightening, radial seal and camshaft seal replacement. Performance Diesel Engine Output: Specific HP/Torque figures not provided, but the manual covers engine output limitation and anti-stalling safeguards. Lpg Engine Output: Specific HP/Torque figures not provided, but focus is on repair and maintenance. Fuel System Diesel Injection: Detailed procedures for injection pump and nozzles, including timing and cold start advance. Lpg Fuel System: General LPG engine service information, likely focusing on fuel delivery and ignition components. 🔧 Transmission Standard Type: Hydrostatic Transmission Optional Optional Types: N/A (Hydrostatic is the defining feature of this series) Features Drive Unit: Compact Axle Type AK 30-02, with schematic and technical data provided. Control: Hydraulic control M1F, with detailed settings for zero position, pressure difference, start of rotation, symmetry, and speed increase. Braking: Reduction gear with integrated multi-disc brake, including repair procedures and troubleshooting. Troubleshooting: Extensive troubleshooting for the hydrostatic travel drive, including line diagrams and explanations. 📐 Dimensions Exterior Model Variants: H20, H25, H30, H35 indicating capacity classes (e.g., 2.0 to 3.5 Tonnes) Weights Lift Capacity: Ranges from approximately 2000 kg (H20) to 3500 kg (H35) Operating Weight: Specific figures not provided, but typical...
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Linde IC-Engined Forklift H351-03 Series: H20 H25 H30 H35 Service Training Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
H351-03 Series (H20, H25, H30, H35)
Product Name:
Linde IC-Engined Forklift Truck H351-03 Series: H20 H25 H30 H35 Service Training Manual PDF Download
Codes
Series Code:
351-03
Covered Models:
H20 D-03, H25 D-03, H30 D-03, H35 D-03, H20 T-03, H25 T-03, H30 T-03, H35 T-03
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment (Counterbalance Forklift Trucks)
Competitive Analysis
Key Competitors:
Hyster, Yale, Toyota, Komatsu, Caterpillar, Mitsubishi
Key Features
Series Highlight:
Robust construction, reliable performance, advanced hydrostatic drive for precise control and efficiency.
Manual Value:
Essential for technicians and owners to maintain and repair these industrial workhorses efficiently and correctly.
📋 Manual Details
Coverage Areas
Primary Focus:
Service training and repair for Linde IC-Engined Forklift Trucks, 351-03 Series
Engine Types Covered:
Diesel and LPG
Page Count
Total Pages:
260
Manual Type
Type:
Factory Service Training Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Diesel & LPG), Hydrostatic Drive, Final Drive (Reduction Gear with Multi-disc Brake)
Hydraulics:
Hydrostatic Drive System, Hydraulic Control M1F, Steering Hydraulics, Working Hydraulics (Tilt Cylinder, Lift Mast, Lifting Cylinders)
Brakes:
Hydraulic Brake System, Overrun Braking System
Steering:
Power-assisted Steering, Steering Axle, Steering Cylinder, Steering Stub Axle
Electrical:
Electrical Power System, Wiring Diagrams (Standard & Special Equipment), Display Device
Chassis Body:
Vehicle Body, Display and Control Elements, Controls (Accelerator Pedals, Brake Pedal, Parking Brake)
Procedures Included
Engine Maintenance:
Valve Clearance Check/Setting, V-belt Check/Tightening, Timing Gear Replacement, Cylinder Head Dismantling/Mounting, Injection Nozzle Service, Injection Pump Removal/Installation/Timing, Cold Start Advance Explanation
Hydrostatic Drive Service:
Schematic Diagram, Technical Data, Connection Diagrams, Explanation of Operation, Flushing, Output Limitation, Reversing Lock, Overrun Braking, Oil Tank Service, Control Unit Settings (Zero Position, Pressure Difference, Brake Shaft Stop, Start of Rotation, Symmetry Adjustments)
Brake Service:
Hydraulic Brake System Functional Test & Troubleshooting, Multi-disc Brake Repair
Steering Service:
Power-assisted Steering Troubleshooting (with/without pressure measurement), Steering Axle Disassembly/Installation, Steering Cylinder Removal/Installation/Gasket Replacement, Steering Stub Axle Wheel Bearing Replacement, Steering Lock Setting
Electrical Service:
Wiring Diagram Interpretation, Display Device Functionality & Malfunctions
Hydraulic System Service:
Working Hydraulics Connection Diagram & Explanation, Control Valve Sealing, Pressure-Limiting Valve Setting, Tilt Cylinder Removal/Installation/Sealing/Angle Setting, Lift Mast Disassembly/Mounting, Lifting Cylinder Service & Sealing, Mast Chain Adjustment, Roller Clearance Adjustment (Fork Carrier, Mast Rollers)
Control Adjustment:
Speed Adjustment, Accelerator Pedal Adjustment (various versions), Brake Pedal Adjustment (various versions), Parking Brake Bowden Cable Adjustment
Troubleshooting:
Comprehensive troubleshooting guides for Hydrostatic Travel Drive, Hydraulic Brake System, Power-assisted Steering, and general vehicle issues.
Technical Depth
Depth:
Comprehensive repair and diagnostic procedures, suitable for factory-trained technicians.
Level:
Detailed component removal, installation, overhaul, and adjustment procedures.
Diagnostic Capabilities:
Includes troubleshooting flowcharts and specific diagnostic tests for various systems.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick information retrieval.
Print Quality
Quality:
Original Factory Quality Illustrations and Diagrams
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Type:
Diesel (Specific model not listed, but common manufacturers include Perkins, Deutz, or Kubota for this class)
Engine Serial Number:
Manual provides explanation for decoding engine serial numbers.
Valve Clearance:
Detailed procedure for checking and setting valve clearance with diagrams.
Timing:
Engine timing gear replacement, fuel injection pump timing (pin timing and setscrew version).
Fuel System:
Injection nozzles, Injection pump service, Fuel supply pump.
Primary Engine Lpg
Engine Type:
LPG (Likely Renault engine based on manual content)
Engine Serial Number:
Manual provides explanation for decoding engine serial numbers.
Valve Clearance:
Detailed procedure for valve clearance check and adjustment, including shim renewal.
Timing:
Engine timing, Toothed belt removal/installation, Timing gear renewal (camshaft, intermediate shaft, crankshaft sprockets).
Cylinder Head:
Removal, cleaning, sealing face check, installation, cylinder head bolt tightening, radial seal and camshaft seal replacement.
Performance
Diesel Engine Output:
Specific HP/Torque figures not provided, but the manual covers engine output limitation and anti-stalling safeguards.
Lpg Engine Output:
Specific HP/Torque figures not provided, but focus is on repair and maintenance.
Fuel System
Diesel Injection:
Detailed procedures for injection pump and nozzles, including timing and cold start advance.
Lpg Fuel System:
General LPG engine service information, likely focusing on fuel delivery and ignition components.
🔧 Transmission
Standard
Type:
Hydrostatic Transmission
Optional
Optional Types:
N/A (Hydrostatic is the defining feature of this series)
Features
Drive Unit:
Compact Axle Type AK 30-02, with schematic and technical data provided.
Control:
Hydraulic control M1F, with detailed settings for zero position, pressure difference, start of rotation, symmetry, and speed increase.
Braking:
Reduction gear with integrated multi-disc brake, including repair procedures and troubleshooting.
Troubleshooting:
Extensive troubleshooting for the hydrostatic travel drive, including line diagrams and explanations.
📐 Dimensions
Exterior
Model Variants:
H20, H25, H30, H35 indicating capacity classes (e.g., 2.0 to 3.5 Tonnes)
Weights
Lift Capacity:
Ranges from approximately 2000 kg (H20) to 3500 kg (H35)
Operating Weight:
Specific figures not provided, but typical for this class range from 4000-5000 kg depending on configuration.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant industrial safety standards for material handling equipment.
Active Features
Braking System:
Hydraulic brake system with overrun braking system for enhanced safety during operation and transport.
Engine Control:
Engine output limitation and anti-stalling safeguard improve operational safety.
Passive Features
Mast Safety:
Lift mast with final position damping, roller clearance adjustments for smooth and safe mast operation.
💡 Technology Features
Infotainment
Display Device:
Features a display device for monitoring operational status and potential malfunctions.
Driver Assistance
Speed Adjustment:
Adjustable speed control and accelerator pedal settings for optimized operation and operator comfort.
Engine Management:
Engine output limitation and anti-stalling safeguard are key technological features for efficient and safe operation.
Connectivity
Wiring Diagrams:
Detailed wiring diagrams for standard and special equipment allow for effective electrical system diagnostics and integration.
🔧 Maintenance
Service Intervals
General Guideline:
Regular checks of fluid levels, filters, belts, and brake systems are critical. Specific intervals are detailed within the manual based on operating hours.
Fluid Specifications
Hydraulic Fluid:
The manual covers the hydraulic system, including the oil tank, implying specific hydraulic fluid requirements detailed within.
Engine Oil:
Specific engine oil type, viscosity, and capacity would be detailed in the Technical Engine Data section for both Diesel and LPG variants.
Known Issues
Common Wear Items:
Common wear items include hydraulic seals, brake components (multi-disc), steering cylinder seals, and engine belts/filters.
Hydrostatic Drive:
Proper flushing and maintenance of the hydrostatic drive are crucial to prevent premature wear. Troubleshooting section addresses common drive issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling is a globally recognized leader in forklift trucks and warehouse equipment.
Model Evolution
Series Significance:
The 351-03 series represents a significant advancement in Linde's IC-engine forklift technology, emphasizing hydrostatic drive efficiency.
Production
Production Period:
The '03' designation likely refers to a specific generation or update of the 351 series, commonly from the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Linde is consistently recognized for its engineering quality, durability, and innovative material handling solutions.
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