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Linde Pallet Truck Type 144: T20SF before N 01083 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: Pallet Truck Type 144 Covered Model Variant: T20SF before N 01083 Type Designation: Type 144 Generation Production Period Indicated By Serial Number: Units manufactured prior to serial number N 01083 Codes Serial Number Prefix Coverage: T20SF before N 01083 👋 Introduction Market Position Market Position: Designed for industrial material handling, providing efficient and reliable pallet transport within warehouses, distribution centers, and manufacturing facilities. Competes with other electric pallet truck manufacturers in the material handling sector. Equipment Category: Electric Pallet Truck Competitive Analysis Competitive Analysis: Linde is a recognized leader in material handling equipment, known for robust engineering and operator-friendly designs. This manual reflects the brand's commitment to detailed documentation, supporting operational efficiency and longevity of the T20SF model. Key Features Key Features: Original factory documentation, detailed technical specifications, high-quality illustrations, circuit diagrams, comprehensive maintenance schedules, emphasis on safety, and clear operating instructions for the T20SF model prior to serial number N 01083. Documentation Type: Original Illustrated Factory Operating Instructions (User Manual) 📋 Manual Details Coverage Areas Coverage Areas: Operation, Daily Checks, Safety Rules, Driving, Braking, Lifting, Lowering, Load Handling, Towing, Transport, Storage, Maintenance, Component Replacement, Lubrication, Electrical Systems, Hydraulic Systems Specific Coverage Sections: Plates and labels, Technical specifications, Technical description, General view, Controls, Indicators, Combination hour meter, Discharge limiter/indicator, Daily checks, Safety rules, Operating recommendations, Driving instructions, Braking, Lifting/lowering, Load handling, Towing, Transport, Maintenance schedule, Component replacement, Lubrication. Page Count Page Count: 48 Manual Type Manual Type: Operating Instructions (User Manual) Manual Purpose: To guide users on safe operation, daily checks, and essential maintenance of the Linde Pallet Truck Type 144. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Control Systems, Indicator Systems, Battery Management System, Drive System, Braking System (Countercurrent, Automatic, Electrohydraulic), Lifting and Lowering Mechanism, Steering System, Hydraulic System, Electrical Circuitry, Powertrain (Traction Motor, Pump Motor), Lubrication Points, Safety Braking System, Horn Electrical Systems Coverage: Checking condition of battery cables, terminals, and connectors; cleaning electrical panel; cleaning and checking contacts for wear; inspection/replacement of traction motor brushes; inspection/replacement of steering motor brushes; checking electrical connections. Hydraulic Systems Coverage: Checking hydraulic fluid level, checking for leaks, cleaning hydraulic filter, changing hydraulic fluid. Control And Indicator Systems: Detailed explanation of controls, indicators, combination hour meter, and discharge limiter/indicator for proper operation and monitoring. Battery And Charging Systems: Comprehensive coverage on battery maintenance, charging, and safety protocols. Procedures Included Procedures Included: Pre-operation checks, Daily tasks, Safety adherence, Driving techniques (forward, reverse, steering), Ramp operation, Braking application, Load handling (loading, transporting, unloading), Forklift lifting and lowering, Towing procedures, Slinging, Jacking, Battery maintenance (checking, topping up, replacement, charging), Component removal and installation (handlebar, cowlings, panels, fuses), Lubrication schedules and methods, Filter cleaning and replacement, Brush inspection and replacement (traction and steering motors), Brake adjustment, Hydraulic fluid level checks and changes, Reduction gear oil level checks and changes, Electrical connection checks, Joint inspections, Cleaning procedures Battery Maintenance Procedures: Opening battery cover, connecting/disconnecting battery connector, recharging battery, checking battery cables/terminals/connector, checking electrolyte level, topping up with water, checking electrolyte specific gravity, removal/replacement of battery, battery box safety locking, changing battery using stands or hoist. Driving And Braking Procedures: Starting, emergency stop operation, indicating direction of travel, forward/reverse travel, reversing direction, steering operation, operating on ramps, ascending/descending slopes, starting on a slope, safety on bends, countercurrent braking, automatic braking, electrohydraulic braking. Load Handling Procedures: Loading, transporting loads, using level compensator, unloading, pre-operation checks before leaving the truck. Fork And Handlebar Procedures: Instructions for lifting/lowering forks and removing/refitting the handlebar. Cleaning And Inspection Procedures: Detailed procedures for cleaning the truck, battery compartment, electrical panel, and inspecting various components. Technical Depth Technical Depth: Comprehensive operational guidance, routine maintenance, basic troubleshooting, component identification, and safety protocols. Includes detailed diagrams and specifications for maintenance tasks. Diagnostic Capabilities: Provides guidance on checking fuses, inspecting electrical connections, and identifying potential issues through visual inspection and operational checks, enabling basic troubleshooting. Diagram Coverage: Includes circuit diagrams (Electrical circuit diagram LDC) and hydraulic system diagrams for in-depth technical understanding and troubleshooting. Circuit Diagram Detail: Provides Electrical Circuit Diagram LDC for troubleshooting and understanding the truck's electrical architecture. 📊 Manual Specifications File Format File Format: PDF Document Quality: PDF Download, high quality images and diagrams. Digital Delivery: Available as a PDF download. Print Quality Print Quality: High quality illustrated factory operating instructions Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Power Source: Electric Performance Motor Type Indicated: Traction motor, Pump motor (details on brush wear and replacement) Motor Brush Maintenance: Detailed instructions for inspection and replacement of traction motor brushes and steering motor brushes at specific service intervals. Motor Brush Replacement Interval Indicator: Maintenance every 1000 hours for pump motor brushes, and 500 hours for traction motor brushes, indicating critical wear...
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Art.-Nr: 69183
Sammlungen: ALL Material Handling

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Linde Pallet Truck Type 144: T20SF before N 01083 Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
Pallet Truck Type 144
Covered Model Variant:
T20SF before N 01083
Type Designation:
Type 144
Generation
Production Period Indicated By Serial Number:
Units manufactured prior to serial number N 01083
Codes
Serial Number Prefix Coverage:
T20SF before N 01083
👋 Introduction
Market Position
Market Position:
Designed for industrial material handling, providing efficient and reliable pallet transport within warehouses, distribution centers, and manufacturing facilities. Competes with other electric pallet truck manufacturers in the material handling sector.
Equipment Category:
Electric Pallet Truck
Competitive Analysis
Competitive Analysis:
Linde is a recognized leader in material handling equipment, known for robust engineering and operator-friendly designs. This manual reflects the brand's commitment to detailed documentation, supporting operational efficiency and longevity of the T20SF model.
Key Features
Key Features:
Original factory documentation, detailed technical specifications, high-quality illustrations, circuit diagrams, comprehensive maintenance schedules, emphasis on safety, and clear operating instructions for the T20SF model prior to serial number N 01083.
Documentation Type:
Original Illustrated Factory Operating Instructions (User Manual)
📋 Manual Details
Coverage Areas
Coverage Areas:
Operation, Daily Checks, Safety Rules, Driving, Braking, Lifting, Lowering, Load Handling, Towing, Transport, Storage, Maintenance, Component Replacement, Lubrication, Electrical Systems, Hydraulic Systems
Specific Coverage Sections:
Plates and labels, Technical specifications, Technical description, General view, Controls, Indicators, Combination hour meter, Discharge limiter/indicator, Daily checks, Safety rules, Operating recommendations, Driving instructions, Braking, Lifting/lowering, Load handling, Towing, Transport, Maintenance schedule, Component replacement, Lubrication.
Page Count
Page Count:
48
Manual Type
Manual Type:
Operating Instructions (User Manual)
Manual Purpose:
To guide users on safe operation, daily checks, and essential maintenance of the Linde Pallet Truck Type 144.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Control Systems, Indicator Systems, Battery Management System, Drive System, Braking System (Countercurrent, Automatic, Electrohydraulic), Lifting and Lowering Mechanism, Steering System, Hydraulic System, Electrical Circuitry, Powertrain (Traction Motor, Pump Motor), Lubrication Points, Safety Braking System, Horn
Electrical Systems Coverage:
Checking condition of battery cables, terminals, and connectors; cleaning electrical panel; cleaning and checking contacts for wear; inspection/replacement of traction motor brushes; inspection/replacement of steering motor brushes; checking electrical connections.
Hydraulic Systems Coverage:
Checking hydraulic fluid level, checking for leaks, cleaning hydraulic filter, changing hydraulic fluid.
Control And Indicator Systems:
Detailed explanation of controls, indicators, combination hour meter, and discharge limiter/indicator for proper operation and monitoring.
Battery And Charging Systems:
Comprehensive coverage on battery maintenance, charging, and safety protocols.
Procedures Included
Procedures Included:
Pre-operation checks, Daily tasks, Safety adherence, Driving techniques (forward, reverse, steering), Ramp operation, Braking application, Load handling (loading, transporting, unloading), Forklift lifting and lowering, Towing procedures, Slinging, Jacking, Battery maintenance (checking, topping up, replacement, charging), Component removal and installation (handlebar, cowlings, panels, fuses), Lubrication schedules and methods, Filter cleaning and replacement, Brush inspection and replacement (traction and steering motors), Brake adjustment, Hydraulic fluid level checks and changes, Reduction gear oil level checks and changes, Electrical connection checks, Joint inspections, Cleaning procedures
Battery Maintenance Procedures:
Opening battery cover, connecting/disconnecting battery connector, recharging battery, checking battery cables/terminals/connector, checking electrolyte level, topping up with water, checking electrolyte specific gravity, removal/replacement of battery, battery box safety locking, changing battery using stands or hoist.
Driving And Braking Procedures:
Starting, emergency stop operation, indicating direction of travel, forward/reverse travel, reversing direction, steering operation, operating on ramps, ascending/descending slopes, starting on a slope, safety on bends, countercurrent braking, automatic braking, electrohydraulic braking.
Load Handling Procedures:
Loading, transporting loads, using level compensator, unloading, pre-operation checks before leaving the truck.
Fork And Handlebar Procedures:
Instructions for lifting/lowering forks and removing/refitting the handlebar.
Cleaning And Inspection Procedures:
Detailed procedures for cleaning the truck, battery compartment, electrical panel, and inspecting various components.
Technical Depth
Technical Depth:
Comprehensive operational guidance, routine maintenance, basic troubleshooting, component identification, and safety protocols. Includes detailed diagrams and specifications for maintenance tasks.
Diagnostic Capabilities:
Provides guidance on checking fuses, inspecting electrical connections, and identifying potential issues through visual inspection and operational checks, enabling basic troubleshooting.
Diagram Coverage:
Includes circuit diagrams (Electrical circuit diagram LDC) and hydraulic system diagrams for in-depth technical understanding and troubleshooting.
Circuit Diagram Detail:
Provides Electrical Circuit Diagram LDC for troubleshooting and understanding the truck's electrical architecture.
📊 Manual Specifications
File Format
File Format:
PDF
Document Quality:
PDF Download, high quality images and diagrams.
Digital Delivery:
Available as a PDF download.
Print Quality
Print Quality:
High quality illustrated factory operating instructions
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric
Performance
Motor Type Indicated:
Traction motor, Pump motor (details on brush wear and replacement)
Motor Brush Maintenance:
Detailed instructions for inspection and replacement of traction motor brushes and steering motor brushes at specific service intervals.
Motor Brush Replacement Interval Indicator:
Maintenance every 1000 hours for pump motor brushes, and 500 hours for traction motor brushes, indicating critical wear points.
Fuel System
Fuel Type:
Electricity (Battery Powered)
🔧 Transmission
Standard
Transmission Type:
Electric Drive with reduction gear
Optional
Optional Transmission Features:
Not applicable for this type of equipment
Features
Transmission Features:
Reduction gear for drive unit, featuring oil level checks and periodic oil changes.
Drive Unit Maintenance:
Lubrication of the drive unit slew ring for the 500-hour maintenance interval.
Electromagnetic Brake Adjustment:
Specific procedure for adjusting the electromagnetic brake included in the 500-hour maintenance schedule.
📐 Dimensions
Exterior
Fork Type:
Standard pallet forks (details on lifting/lowering operation)
Handlebar Design:
Includes procedures for removing and refitting the handlebar, essential for maintenance access and replacement.
Weights
Operational Weight Class:
2000 kg capacity class (T20SF designation implies 2.0 tonne capacity)
Truck Capacity:
T20SF indicates a nominal capacity of 2000 kg.
🛡️ Safety Features
Ratings
Safety Standard Compliance:
Adherence to industrial safety standards is implied by detailed safety rules and pre-operation checks.
Active Features
Active Safety Features:
Emergency Stop Button, Horn Control, Safety Braking System (Electrohydraulic, Automatic, Countercurrent)
Steering Safety:
Specific checks for electric steering operation and direction of steering ensure safe maneuverability.
Passive Features
Passive Safety Features:
Discharge limiter/indicator, battery box safety locking, clear operating instructions, safety terms definition.
Label And Plate Information:
The manual covers 'Plates and labels', indicating adherence to proper identification and safety marking.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. This is industrial equipment.
Driver Assistance
Driver Assistance Features:
Indicator for battery charge state, Discharge limiter/indicator, indicating battery health and operational limits.
Connectivity
Connectivity Options:
Not applicable. This is industrial equipment.
🔧 Maintenance
Service Intervals
Service Intervals:
Initial: After 50 hours of operation. Periodic: Daily checks, checks every 500 hours, checks every 1000 hours, checks every 2000 hours. As required: Cleaning, checks for tightness, condition, adjustment, removal/fitting.
Major Service Intervals:
Every 500 hours, 1000 hours, and 2000 hours for in-depth component checks, lubrication, fluid changes, and brush maintenance.
Initial Service Interval:
First 50 hours of operation requires specific inspection and maintenance tasks.
Fluid Specifications
Hydraulic Fluid Type:
Manual indicates checking hydraulic fluid level and changing hydraulic fluid (specific type not provided, but typically ISO VG 32 or 46 hydraulic oil is used in such equipment; refer to specific Linde recommendations).
Reduction Gear Oil Type:
Manual indicates checking reduction gear oil level and changing reduction gear oil (specific type not provided, but typically GL-4 or GL-5 gear oil; refer to specific Linde recommendations).
Recommended Lubricants:
The manual includes a section for 'Recommended lubricants', essential for correct maintenance.
Known Issues
Common Issues Addressed:
The manual covers maintenance related to wear and tear on components like traction and steering motor brushes, electrical connections, hydraulic system integrity, brake adjustment, and general unit cleaning, which are common areas for industrial equipment.
Wheel And Stabiliser Maintenance:
Procedures cover checking wheel nut tightness, wheel condition, and fitting/adjustment of the stabiliser wheel, addressing wear and operational integrity.
Chassis And Component Integrity:
Checks for tightness of wheel nuts, condition of wheels, and mechanical fitting of components are covered to ensure structural integrity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a globally recognized brand with a long history in designing and manufacturing high-quality industrial trucks and logistics solutions.
Model Evolution
Model Evolution Notes:
This manual specifically covers the T20SF variant of Type 144 before a particular serial number cutoff (N 01083), indicating minor revisions or updates in later production runs.
Production
Production Details:
Manufactured by Linde Material Handling, likely in one of their global production facilities. Specific manufacturing location is not detailed in the product information.
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