Maserati M138 Coupe Workshop Service & Repair Manual
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🏷️ Basic Information Identification Make: Maserati Model: M138 Coupe Internal Project Code: M138 Common Model Name: GranSport Coupe Generation Generation Designation: First Generation (Post-Automobili Lamborghini S.p.A. Ownership) Codes Chassis Code: M138 👋 Introduction Market Position Target Audience: Maserati M138 Coupe owners, independent workshops, enthusiasts seeking detailed repair knowledge. Competitive Analysis Value Proposition: Provides comprehensive, authoritative repair information to save on costly dealership service bills and ensure proper vehicle care. Key Features Download Method: Instant download post-payment, eliminating shipping costs and delays. Payment Options: Major credit/debit cards, PayPal. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Workshop Service & Repair Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'wealth of information') Manual Type Type: Workshop Service and Repair Manual Language Language: English (Implied by product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete diagnosis, repair, and overhaul of all engine components. Gearbox And Clutch: Detailed procedures for gearbox removal, repair, clutch replacement, and hydraulic system. Cooling System: Radiator, hoses, water pump, thermostat, cooling fan diagnostics and replacement. Fuel System: Fuel pump, injectors, fuel lines, evaporative emissions control, fuel pressure diagnostics. Braking System: Hydraulic system, ABS, brake calipers, pads, rotors, bleeding procedures, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Electrical System: Wiring diagrams, fuse/relay locations, battery, charging system, starter, lighting, ECU diagnostics, sensor troubleshooting. Body And Fixtures: Body panel removal/installation, doors, windows, locks, interior trim, seats, climate control components. Exhaust System: Exhaust manifold, catalytic converters, mufflers, hangers, lambda sensors. Wheels And Tyres: Wheel specifications, tire pressure monitoring, torque settings, wheel bearing replacement. Maintenance: Routine maintenance schedules, fluid checks, filter replacements, general upkeep procedures. Technical Information And Specifications: General data, torque values, clearances, diagnostic trouble codes (DTCs). Procedures Included Repair Procedures: Step-by-step instructions with exploded views for component repair and replacement. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Disassembly And Assembly: Detailed instructions for taking apart and reassembling all major vehicle systems. Component Testing: Procedures for testing the functionality of various electrical and mechanical components. Diagnostic Procedures: Guidance on using diagnostic tools and interpreting data for fault finding. Technical Depth Depth Of Coverage: In-depth and highly detailed, covering everything from routine maintenance to complete rebuilds. Illustrations: Highly detailed exploded pictures and diagrams to guide repair processes. 📊 Manual Specifications File Format Compatibility: Viewable on Windows PC, Mac, Tablet, Smartphone Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Digital (PDF), user printable Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: V8 (Likely the Ferrari-derived F136 V8) Engine Displacement: 4.2 Liters (4244 cc) / 4.7 Liters (4691 cc) depending on specific M138 variant (e.g., GranSport) Performance Horsepower Range: Approximately 390 hp to 400 hp for 4.2L, and up to 430 hp for 4.7L GranSport variants. Torque Range: Approximately 450-470 Nm for 4.2L, and up to 490 Nm for 4.7L GranSport variants. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with electronic control. Recommended Fuel: Premium Unleaded Gasoline (e.g., 91 AKI or higher). 🔧 Transmission Standard Transmission Type: Automatic Transaxle (e.g., ZF 6-speed automatic) Optional Transmission Type Optional: Some early models or variants may have offered a different gearbox, but the M138 is commonly associated with a robust automatic. Features Gearbox Layout: Transaxle design (engine front, gearbox rear) for optimal weight distribution. Transmission Fluid Specification: Specific ZF-approved ATF, likely LifeguardFluid 5 or 6 or equivalent. 📐 Dimensions Exterior Body Style: 2-door Coupe Wheelbase: Approx. 2830 mm (111.4 inches) Length: Approx. 4720 mm (185.8 inches) Width: Approx. 1810 mm (71.3 inches) Height: Approx. 1300-1330 mm (51.2-52.4 inches) Weights Curb Weight: Approx. 1750-1800 kg (3858-3968 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited specific public crash test data available for this era of Maserati, but designed to meet contemporary European safety standards. Active Features Braking System Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS). Traction And Stability: Traction Control System (TCS), Electronic Stability Program (ESP) / Maserati Stability Program (MSP). Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on specific model year/trim). Seat Belts: Pre-tensioning seat belts with force limiters. 💡 Technology Features Infotainment Infotainment System: Original Maserati infotainment system, typically including a CD player, radio, and possibly navigation. Often considered dated by modern standards. Driver Assistance Driver Assistance Systems: Cruise Control, Parking Sensors (rear, possibly front on later models). Connectivity Connectivity Features: Limited by modern standards; may include basic phone connectivity via Bluetooth on later models, but no advanced smartphone integration like Apple CarPlay/Android Auto. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first. Major Service Interval: Significant inspections and component checks often recommended at 30,000-60,000 km (20,000-40,000 miles). Fluid Specifications Engine Oil Type: Synthetic SAE 0W-40 or 5W-40 API SN/CF or equivalent....
Routine maintenance schedules, fluid checks, filter replacements, general upkeep procedures.
Technical Information And Specifications:
General data, torque values, clearances, diagnostic trouble codes (DTCs).
Procedures Included
Repair Procedures:
Step-by-step instructions with exploded views for component repair and replacement.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling all major vehicle systems.
Component Testing:
Procedures for testing the functionality of various electrical and mechanical components.
Diagnostic Procedures:
Guidance on using diagnostic tools and interpreting data for fault finding.
Technical Depth
Depth Of Coverage:
In-depth and highly detailed, covering everything from routine maintenance to complete rebuilds.
Illustrations:
Highly detailed exploded pictures and diagrams to guide repair processes.
📊 Manual Specifications
File Format
Compatibility:
Viewable on Windows PC, Mac, Tablet, Smartphone
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
Digital (PDF), user printable
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8 (Likely the Ferrari-derived F136 V8)
Engine Displacement:
4.2 Liters (4244 cc) / 4.7 Liters (4691 cc) depending on specific M138 variant (e.g., GranSport)
Performance
Horsepower Range:
Approximately 390 hp to 400 hp for 4.2L, and up to 430 hp for 4.7L GranSport variants.
Torque Range:
Approximately 450-470 Nm for 4.2L, and up to 490 Nm for 4.7L GranSport variants.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with electronic control.
Recommended Fuel:
Premium Unleaded Gasoline (e.g., 91 AKI or higher).
🔧 Transmission
Standard
Transmission Type:
Automatic Transaxle (e.g., ZF 6-speed automatic)
Optional
Transmission Type Optional:
Some early models or variants may have offered a different gearbox, but the M138 is commonly associated with a robust automatic.
Features
Gearbox Layout:
Transaxle design (engine front, gearbox rear) for optimal weight distribution.
Transmission Fluid Specification:
Specific ZF-approved ATF, likely LifeguardFluid 5 or 6 or equivalent.
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Wheelbase:
Approx. 2830 mm (111.4 inches)
Length:
Approx. 4720 mm (185.8 inches)
Width:
Approx. 1810 mm (71.3 inches)
Height:
Approx. 1300-1330 mm (51.2-52.4 inches)
Weights
Curb Weight:
Approx. 1750-1800 kg (3858-3968 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific public crash test data available for this era of Maserati, but designed to meet contemporary European safety standards.
Active Features
Braking System Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS).
Traction And Stability:
Traction Control System (TCS), Electronic Stability Program (ESP) / Maserati Stability Program (MSP).
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on specific model year/trim).
Seat Belts:
Pre-tensioning seat belts with force limiters.
💡 Technology Features
Infotainment
Infotainment System:
Original Maserati infotainment system, typically including a CD player, radio, and possibly navigation. Often considered dated by modern standards.
Driver Assistance
Driver Assistance Systems:
Cruise Control, Parking Sensors (rear, possibly front on later models).
Connectivity
Connectivity Features:
Limited by modern standards; may include basic phone connectivity via Bluetooth on later models, but no advanced smartphone integration like Apple CarPlay/Android Auto.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first.
Major Service Interval:
Significant inspections and component checks often recommended at 30,000-60,000 km (20,000-40,000 miles).
Fluid Specifications
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-40 API SN/CF or equivalent.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically blue or green color, meeting Maserati specifications.
Brake Fluid Type:
DOT 4 or DOT 5.1.
Known Issues
Common Problem 1:
Infamous 'Skyhook' suspension system faults (electronic damping control).
Common Problem 2:
Electrical gremlins and sensor issues, particularly related to the CAN bus system.
Common Problem 3:
Exhaust manifold cracks or leaks, often requiring replacement.
Common Problem 4:
Clutch wear and related hydraulic system issues on models with automated manual transmissions (if applicable, though M138 typically auto).
Common Problem 5:
Timing chain tensioner and guide wear, requiring proactive inspection.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Maserati is renowned for its luxury GT cars, combining Italian design, performance, and exclusivity.