2017 Mazda 3 (3rd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda 3 Year: 2017 Generation: 3rd Generation (BM/BN) Codes Chassis Codes: BM (Sedan), BN (Hatchback) 👋 Introduction Market Position Segment: Compact Car (C-segment) Brand Philosophy: Mazda's 'KODO – Soul of Motion' design language and 'Jinba-Ittai' (horse and rider as one) driving dynamics. Competitive Analysis Key Rivals: Honda Civic, Toyota Corolla, Subaru Impreza, Nissan Sentra, Ford Focus. Key Features Design: Sharp, athletic KODO styling, available as a 4-door sedan or 5-door hatchback. Technology: Standard Skyactiv-G engines, advanced safety features (optional i-Activsense), MZD Connect infotainment. Manual Value Proposition Dealer Equivalence: The EXACT same manual used by certified Mazda technicians at dealerships. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams, disassembly/assembly, torque specifications, timing procedures for Skyactiv-G engines (2.0L, 2.5L). Engine Control System: ECU, sensors, actuators, fuel injection, ignition timing, emissions control, diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox, internal components, shift linkage, maintenance, repair procedures. Transmission Automatic: Hydraulic control, valve body, torque converter, electronic control, fluid change procedures, repair. Transmission Automatic Skyactiv: Specific Skyactiv-Drive (6-speed automatic) detailed repair and maintenance, including adaptive learning procedures. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems (where applicable), differential, driveshafts, CV joints. Suspension: Front struts, rear multi-link, bushings, shock absorbers, springs, alignment specifications. Steering: Electric Power Steering (EPS) system, steering column, tie rods, power steering fluid (if applicable), steering angle sensor calibration. Brakes: Front and rear disc brakes, ABS, EBD, DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures, caliper/rotor replacement. Body And Frame: Body panel removal/installation, chassis specifications, rust prevention, underbody coatings. Interior Trim: Dashboard, door panels, seats, headliner, carpet removal and installation procedures. HVAC: Air conditioning system, heater core, blower motor, refrigerant types and capacities, diagnostic procedures. Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams. Body Electrical: Power windows, locks, mirrors, sunroof, wipers, horn, interior/exterior lighting controls. Instrument Panel: Gauges, warning lights, indicators, cluster removal/installation. Infotainment System: MZD Connect system, display, controls, audio, navigation (if equipped), Bluetooth connectivity. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant sensor diagnostics and replacement. Driver Assistance Systems: Smart City Brake Support (SCBS), Lane Departure Warning System (LDWS), Radar Cruise Control (MRCC), Advanced Keyless Entry & Start, calibration procedures. Procedures Included General Maintenance: Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake pad inspection. Troubleshooting: System-specific diagnostic charts, symptom-to-cause analysis, repair procedures based on identified faults. Repair Procedures: Step-by-step guides for component removal, replacement, and reinstallation, including critical torque values. Engine Repair: Head gasket replacement, piston/ring installation, valve adjustments, complete engine rebuild instructions. Transmission Service: Fluid and filter replacement, solenoid testing, torque converter replacement, gearbox overhaul. Brake Service: Calipers, rotors, pads, master cylinder, brake lines, ABS modulator testing and replacement. Electrical Diagnostics: Wiring harness testing, sensor troubleshooting, component testing using multimeters and oscilloscopes. Bodywork Repair: Panel alignment, dent repair, rust removal and treatment, glass replacement. Diagnostic Tool Usage: Guidance on using factory scan tools (e.g., Mazda's GDS) for advanced diagnostics and module programming. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine/transmission rebuilds and complex electrical diagnostics. Includes factory service procedures and specifications. Diagnostic Capability: In-depth troubleshooting trees, fault code explanations, and component testing procedures. Special Tools: Lists and descriptions of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and navigation, potentially with interactive links. Print Quality Digital Quality: High-resolution diagrams and clear text for easy interpretation. Professional typesetting. Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code 2.0L: PE-VPS (Skyactiv-G 2.0L) Engine Code 2.5L: PY-VPS (Skyactiv-G 2.5L) Performance 2.0L Horsepower 2.0L: 155 hp @ 6000 rpm Torque 2.0L: 150 lb-ft @ 4000 rpm Performance 2.5L Horsepower 2.5L: 184 hp @ 5700 rpm Torque 2.5L: 185 lb-ft @ 3250 rpm Fuel System Injection Type: Direct Injection (DISI - Direct Injection Spark Ignition) Compression Ratio: 13.0:1 (Skyactiv-G) Engine Design Cylinder Configuration: Inline 4-Cylinder Valve Train: DOHC, 16-valve with VVT (Variable Valve Timing) 🔧 Transmission Standard Transmission Type 2.0L: 6-Speed Manual (Skyactiv-MT) Optional Transmission Type 2.0L Auto: 6-Speed Automatic (Skyactiv-Drive) Transmission Type 2.5L Auto: 6-Speed Automatic (Skyactiv-Drive) Features Automatic Features: Lock-up torque converter, wide gear ratio spread, quick shifts, Sport mode. Fluid Type Automatic Transmission Fluid: Mazda ATF FZ (refer to manual for specific quantity and change interval) Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for specific quantity and change interval) 📐 Dimensions Exterior Sedan Length: 179.1 inches Width: 70.7 inches Height: 57.1 inches Exterior Hatchback Length: 175.6 inches Width: 70.7 inches Height: 57.3 inches Wheelbase Wheelbase: 106.3 inches Cargo Hatchback...

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🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda 3

Year:

Generation:

3rd Generation (BM/BN)

Codes

Chassis Codes:

BM (Sedan), BN (Hatchback)

👋 Introduction

Market Position

Segment:

Compact Car (C-segment)

Brand Philosophy:

Mazda's 'KODO – Soul of Motion' design language and 'Jinba-Ittai' (horse and rider as one) driving dynamics.

Competitive Analysis

Key Rivals:

Honda Civic, Toyota Corolla, Subaru Impreza, Nissan Sentra, Ford Focus.

Key Features

Design:

Sharp, athletic KODO styling, available as a 4-door sedan or 5-door hatchback.

Technology:

Standard Skyactiv-G engines, advanced safety features (optional i-Activsense), MZD Connect infotainment.

Manual Value Proposition

Dealer Equivalence:

The EXACT same manual used by certified Mazda technicians at dealerships.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagrams, disassembly/assembly, torque specifications, timing procedures for Skyactiv-G engines (2.0L, 2.5L).

Engine Control System:

ECU, sensors, actuators, fuel injection, ignition timing, emissions control, diagnostic trouble codes (DTCs).

Transmission Manual:

Clutch, gearbox, internal components, shift linkage, maintenance, repair procedures.

Transmission Automatic:

Hydraulic control, valve body, torque converter, electronic control, fluid change procedures, repair.

Transmission Automatic Skyactiv:

Specific Skyactiv-Drive (6-speed automatic) detailed repair and maintenance, including adaptive learning procedures.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems (where applicable), differential, driveshafts, CV joints.

Suspension:

Front struts, rear multi-link, bushings, shock absorbers, springs, alignment specifications.

Steering:

Electric Power Steering (EPS) system, steering column, tie rods, power steering fluid (if applicable), steering angle sensor calibration.

Brakes:

Front and rear disc brakes, ABS, EBD, DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures, caliper/rotor replacement.

Body And Frame:

Body panel removal/installation, chassis specifications, rust prevention, underbody coatings.

Interior Trim:

Dashboard, door panels, seats, headliner, carpet removal and installation procedures.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant types and capacities, diagnostic procedures.

Electrical System:

Battery, charging system, starter, lighting, fuses, relays, wiring diagrams.

Body Electrical:

Power windows, locks, mirrors, sunroof, wipers, horn, interior/exterior lighting controls.

Instrument Panel:

Gauges, warning lights, indicators, cluster removal/installation.

Infotainment System:

MZD Connect system, display, controls, audio, navigation (if equipped), Bluetooth connectivity.

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, occupant sensor diagnostics and replacement.

Driver Assistance Systems:

Smart City Brake Support (SCBS), Lane Departure Warning System (LDWS), Radar Cruise Control (MRCC), Advanced Keyless Entry & Start, calibration procedures.

Procedures Included

General Maintenance:

Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake pad inspection.

Troubleshooting:

System-specific diagnostic charts, symptom-to-cause analysis, repair procedures based on identified faults.

Repair Procedures:

Step-by-step guides for component removal, replacement, and reinstallation, including critical torque values.

Engine Repair:

Head gasket replacement, piston/ring installation, valve adjustments, complete engine rebuild instructions.

Transmission Service:

Fluid and filter replacement, solenoid testing, torque converter replacement, gearbox overhaul.

Brake Service:

Calipers, rotors, pads, master cylinder, brake lines, ABS modulator testing and replacement.

Electrical Diagnostics:

Wiring harness testing, sensor troubleshooting, component testing using multimeters and oscilloscopes.

Bodywork Repair:

Panel alignment, dent repair, rust removal and treatment, glass replacement.

Diagnostic Tool Usage:

Guidance on using factory scan tools (e.g., Mazda's GDS) for advanced diagnostics and module programming.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine/transmission rebuilds and complex electrical diagnostics. Includes factory service procedures and specifications.

Diagnostic Capability:

In-depth troubleshooting trees, fault code explanations, and component testing procedures.

Special Tools:

Lists and descriptions of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF, optimized for searchability and navigation, potentially with interactive links.

Print Quality

Digital Quality:

High-resolution diagrams and clear text for easy interpretation. Professional typesetting.

Binding Type

Digital Binding:

N/A (digital format)

Paper Type

Digital Paper:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code 2.0L:

PE-VPS (Skyactiv-G 2.0L)

Engine Code 2.5L:

PY-VPS (Skyactiv-G 2.5L)

Performance 2.0L

Horsepower 2.0L:

155 hp @ 6000 rpm

Torque 2.0L:

150 lb-ft @ 4000 rpm

Performance 2.5L

Horsepower 2.5L:

184 hp @ 5700 rpm

Torque 2.5L:

185 lb-ft @ 3250 rpm

Fuel System

Injection Type:

Direct Injection (DISI - Direct Injection Spark Ignition)

Compression Ratio:

13.0:1 (Skyactiv-G)

Engine Design

Cylinder Configuration:

Inline 4-Cylinder

Valve Train:

DOHC, 16-valve with VVT (Variable Valve Timing)

🔧 Transmission

Standard

Transmission Type 2.0L:

6-Speed Manual (Skyactiv-MT)

Optional

Transmission Type 2.0L Auto:

6-Speed Automatic (Skyactiv-Drive)

Transmission Type 2.5L Auto:

6-Speed Automatic (Skyactiv-Drive)

Features

Automatic Features:

Lock-up torque converter, wide gear ratio spread, quick shifts, Sport mode.

Fluid Type

Automatic Transmission Fluid:

Mazda ATF FZ (refer to manual for specific quantity and change interval)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (refer to manual for specific quantity and change interval)

📐 Dimensions

Exterior Sedan

Length:

179.1 inches

Width:

70.7 inches

Height:

57.1 inches

Exterior Hatchback

Length:

175.6 inches

Width:

70.7 inches

Height:

57.3 inches

Wheelbase

Wheelbase:

106.3 inches

Cargo Hatchback

Cargo Volume:

20.2 cu ft (behind rear seats)

Cargo Sedan

Cargo Volume:

12.4 cu ft

Weights

Curb Weight Min:

2969 lbs (manual transmission, 2.0L sedan)

Curb Weight Max:

3230 lbs (automatic transmission, 2.5L hatchback)

Wheels Tires

Wheel Size:

16-inch or 18-inch alloy wheels

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Tire Size Example 16In:

205/60R16

Tire Size Example 18In:

215/45R18

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (for most configurations)

IIHS Top Safety Pick:

Yes (Top Safety Pick+ for many configurations with optional front crash prevention)

Active Features

Dynamic Stability Control and Traction Control System (TCS)

Anti-lock Braking System with Electronic Brake-force Distribution (EBD) and Brake Assist (BA)

I Activsense Suite:

Optional package including: Smart City Brake Support (SCBS), Radar Cruise Control (MRCC), High Beam Control (HBC), Lane Departure Warning System (LDWS), Smart Brake Support (SBS).

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side-curtain airbags, driver's knee airbag.

Seatbelts:

3-point front and rear seatbelts with pre-tensioners and load limiters.

Child Seats:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

System Name:

MZD Connect

Display Size:

7-inch full-color touch screen display (operable by touch when stationary, controlled via Commander knob when moving for safety).

Features Included:

AM/FM/Satellite radio, CD player, Bluetooth hands-free phone and audio streaming, USB/iPod integration, Pandora/Stitcher/Aha app integration (region dependent).

Driver Assistance

Adaptive Cruise Control:

Available Mazda Radar Cruise Control (MRCC) with Stop & Go function (requires i-Activsense package).

Blind Spot Monitoring:

Available Blind Spot Monitoring (BSM) and Rear Cross Traffic Alert (RCTA).

Connectivity

Smartphone Integration:

Standard Bluetooth, available Wi-Fi hotspot capability on some trims.

Convenience Features

Keyless Entry:

Available Advanced Keyless Entry & Start system.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval Synthetic:

Every 7,500 miles or 12 months, whichever comes first (using Mazda Genuine Synthetic Oil 0W-20).

Service Intervals Filters

Engine Oil Filter Part Number:

L3G6-14-302A (example, verify with VIN)

Engine Air Filter Part Number:

KD33-13-215 (example, verify with VIN)

Cabin Air Filter Part Number:

KD33-61-J6X (example, verify with VIN)

Fluid Specifications

Coolant Type:

Mazda FL22 Engine Coolant (or equivalent long-life OAT coolant, ethylene glycol-based, 50/50 mix with distilled water)

Brake Fluid Type:

SAE J1703 or FMVSS No. 116 DOT 3

Power Steering Fluid:

Not applicable (Electric Power Steering - EPS system)

Maintenance Schedule Major

Spark Plug Replacement:

Skyactiv-G engines use long-life iridium spark plugs, typically replaced around 75,000 miles. Refer to manual for exact interval.

Transmission Fluid Change Interval:

Every 60,000 miles for automatic transmission under severe driving conditions; check manual for normal conditions.

Known Issues

Common Complaints Early Gen3:

Some early models experienced issues with infotainment system glitches or early battery failures. Mazda released software updates and service bulletins.

Carbon Buildup:

Direct injection engines can be prone to carbon buildup on intake valves. Periodic intake valve cleaning may be recommended.

Paint Quality:

Some owners report susceptibility to chipping on certain paint colors (e.g., Soul Red Crystal Metallic), though this is more cosmetic.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Founded in 1920, Mazda has a history of innovation, including the Wankel rotary engine and a focus on driving enjoyment.

Model Evolution

Mazda3 Origin:

The Mazda 3 replaced the Mazda Familia (323) and Protege models, launched in 2003.

3Rd Gen Launch:

The 3rd generation (BM/BN) debuted for the 2014 model year, introducing Skyactiv technology and KODO design.

Production

Production Locations:

Hofu, Yamaguchi Prefecture, Japan; also assembled in other locations globally.

Production Years

3Rd Gen Production Years:

2014-2018

🏆 Awards & Recognition

Recognitions

IIHS Award:

Consistent recipient of IIHS Top Safety Pick/Top Safety Pick+ awards during this generation.

Consumer Reports Ratings:

Generally received good to excellent ratings for predicted reliability and owner satisfaction from Consumer Reports.

Certifications

Epa Fuel Economy:

Highly competitive fuel economy for its class, especially with Skyactiv technology, with EPA estimates often exceeding 30 MPG highway.