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Mazda 3 speed 3 2006 2007 2008 2009 Workshop Service Manual

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This document provides comprehensive guidance for the Mazdaspeed3, covering model years 2006 through 2009. The Mazdaspeed3 is a high-performance compact sport hatchback, distinguished by its turbocharged 2.3L MZR DISI engine, a 6-speed manual transmission, and a performance-tuned suspension with a limited-slip differential. Engineered with a dynamic driving philosophy, it offers a dynamic driving experience praised by automotive media and recognized for its agility and power, positioning it as a compelling choice among performance enthusiasts. This Workshop Service Manual offers in-depth information for maintaining and repairing your Mazdaspeed3. It covers all essential systems, including the engine, transmission, brakes, suspension, steering, and electrical systems, providing detailed procedures for routine maintenance, component repairs, and complex rebuilds. With extensive troubleshooting guides, diagnostic flowcharts, and technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Mazda Model: Mazda 3 Trim: Mazdaspeed3 Model Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Code: BK 👋 Introduction Market Position Segment: Compact Sport Hatchback Performance Focus: High-performance variant of the Mazda 3, targeting enthusiasts. Competitive Analysis Competitors: Subaru WRX, Volkswagen GTI, Honda Civic Si Key Features Engine: Turbocharged MZR 2.3L DISI Transmission: 6-speed manual transmission Suspension: Performance-tuned suspension with limited-slip differential (LSD). Body Style: 5-door hatchback 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count: 2910 📖 Manual Coverage Systems Covered Engine: Yes, including disassembly, assembly, diagnostics, and component testing. Transmission: Yes, covering manual transmission (MZR DISI Turbo engine specific). Brakes: Yes, including ABS, EBD, and brake system maintenance. Suspension: Yes, including front and rear suspension components, alignment. Steering: Yes, including power steering system and steering column. Electrical: Yes, comprehensive coverage of wiring diagrams, lighting, ignition, charging systems, ECUs, and sensor diagnostics. Fuel System: Yes, including fuel pump, injectors, and fuel pressure diagnostics. Cooling System: Yes, including radiator, thermostat, and fan operation. Exhaust System: Yes, including catalytic converter and muffler assembly. Body And Interior: Yes, covering body panels, doors, seats, trim, and climate control system. Diagnostics: Yes, extensive troubleshooting guides and diagnostic procedures for all systems. Procedures Included Maintenance: Yes, detailed procedures for routine maintenance like oil changes, filter replacements, and fluid checks. Repair: Yes, step-by-step repair instructions for major components and systems. Troubleshooting: Yes, systematic approaches to identify and resolve common and uncommon issues. Rebuilds: Yes, procedures for engine and transmission rebuilds. Diagnostics: Yes, covering OBD-II codes and specific diagnostic flowcharts. Specifications: Yes, torque specifications, clearances, and tolerances for all components. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs. Diagnostic Coverage: Advanced, including sensor data interpretation and fault code analysis. Wiring Diagrams: Detailed and integrated into system descriptions. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Quality: High-resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: L3-VDT Engine Type: 2.3L DOHC turbocharged inline-4 with Direct Injection Displacement: 2261 cc (137.8 cu in) Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection, Turbocharged Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Engine Control Unit (ECU) with sophisticated engine management. Turbocharger Turbo Details: Garrett GT2554R turbocharger 🔧 Transmission Standard Type: 6-speed Manual Transmission Optional Type: N/A (Manual transmission only for Mazdaspeed3) Features Limited Slip Differential: Yes, Helical-type limited-slip differential (LSD). Fluid Specifications Fluid Type: Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent API GL-5 specification) Fluid Capacity Capacity: Approx. 2.0 Liters (refer to manual for exact capacity) 📐 Dimensions Exterior Length: 176.6 inches (4485 mm) Width: 70.1 inches (1780 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.0 inches (2642 mm) Weights Curb Weight: Approx. 3,150 lbs (1430 kg) Cargo Cargo Volume: 15.5 cu ft (with rear seats up, hatchback configuration) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for applicable model years) IIHS Frontal Offset: Good (for applicable model years) Active Features ABS: Yes, Anti-lock Braking System Ebd: Yes, Electronic Brakeforce Distribution TCS: Yes, Traction Control System Esc: Yes, Electronic Stability Control (DSC - Dynamic Stability Control) Passive Features Airbags: Front, side-impact, and side-curtain airbags. Seatbelts: 3-point front and rear seatbelts with pre-tensioners and force limiters. 💡 Technology Features Infotainment Audio System: Available premium audio systems, often with subwoofer and amplifier, specific to the performance trim. Display: Central display for audio and climate controls. Driver Assistance Cruise Control: Standard cruise control. Tire Pressure Monitoring: Standard Tire Pressure Monitoring System (TPMS). Connectivity Auxiliary Input: Standard auxiliary audio input for connecting external devices. Performance Tech Sport Shift Technology: Manual transmission focus with engineered shift feel. 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 miles...
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Mazda 3 speed 3 2006 2007 2008 2009 Workshop Service ManualMazda 3 speed 3 2006 2007 2008 2009 Workshop Service ManualMazda 3 speed 3 2006 2007 2008 2009 Workshop Service ManualMazda 3 speed 3 2006 2007 2008 2009 Workshop Service Manual
This document provides comprehensive guidance for the Mazdaspeed3, covering model years 2006 through 2009. The Mazdaspeed3 is a high-performance compact sport hatchback, distinguished by its turbocharged 2.3L MZR DISI engine, a 6-speed manual transmission, and a performance-tuned suspension with a limited-slip differential. Engineered with a dynamic driving philosophy, it offers a dynamic driving experience praised by automotive media and recognized for its agility and power, positioning it as a compelling choice among performance enthusiasts. This Workshop Service Manual offers in-depth information for maintaining and repairing your Mazdaspeed3. It covers all essential systems, including the engine, transmission, brakes, suspension, steering, and electrical systems, providing detailed procedures for routine maintenance, component repairs, and complex rebuilds. With extensive troubleshooting guides, diagnostic flowcharts, and technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda 3
Trim:
Mazdaspeed3
Model Years Covered:
2006, 2007, 2008, 2009
Codes
Chassis Code:
BK
👋 Introduction
Market Position
Segment:
Compact Sport Hatchback
Performance Focus:
High-performance variant of the Mazda 3, targeting enthusiasts.
Competitive Analysis
Competitors:
Subaru WRX, Volkswagen GTI, Honda Civic Si
Key Features
Engine:
Turbocharged MZR 2.3L DISI
Transmission:
6-speed manual transmission
Suspension:
Performance-tuned suspension with limited-slip differential (LSD).
Body Style:
5-door hatchback
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Page Count:
2910
📖 Manual Coverage
Systems Covered
Engine:
Yes, including disassembly, assembly, diagnostics, and component testing.
Transmission:
Yes, covering manual transmission (MZR DISI Turbo engine specific).
Brakes:
Yes, including ABS, EBD, and brake system maintenance.
Suspension:
Yes, including front and rear suspension components, alignment.
Steering:
Yes, including power steering system and steering column.
Electrical:
Yes, comprehensive coverage of wiring diagrams, lighting, ignition, charging systems, ECUs, and sensor diagnostics.
Fuel System:
Yes, including fuel pump, injectors, and fuel pressure diagnostics.
Cooling System:
Yes, including radiator, thermostat, and fan operation.
Exhaust System:
Yes, including catalytic converter and muffler assembly.
Body And Interior:
Yes, covering body panels, doors, seats, trim, and climate control system.
Diagnostics:
Yes, extensive troubleshooting guides and diagnostic procedures for all systems.
Procedures Included
Maintenance:
Yes, detailed procedures for routine maintenance like oil changes, filter replacements, and fluid checks.
Repair:
Yes, step-by-step repair instructions for major components and systems.
Troubleshooting:
Yes, systematic approaches to identify and resolve common and uncommon issues.
Rebuilds:
Yes, procedures for engine and transmission rebuilds.
Diagnostics:
Yes, covering OBD-II codes and specific diagnostic flowcharts.
Specifications:
Yes, torque specifications, clearances, and tolerances for all components.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs.
Diagnostic Coverage:
Advanced, including sensor data interpretation and fault code analysis.
Wiring Diagrams:
Detailed and integrated into system descriptions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L3-VDT
Engine Type:
2.3L DOHC turbocharged inline-4 with Direct Injection
Displacement:
2261 cc (137.8 cu in)
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection, Turbocharged
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU:
Engine Control Unit (ECU) with sophisticated engine management.
Turbocharger
Turbo Details:
Garrett GT2554R turbocharger
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
N/A (Manual transmission only for Mazdaspeed3)
Features
Limited Slip Differential:
Yes, Helical-type limited-slip differential (LSD).
Fluid Specifications
Fluid Type:
Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent API GL-5 specification)
Fluid Capacity
Capacity:
Approx. 2.0 Liters (refer to manual for exact capacity)
📐 Dimensions
Exterior
Length:
176.6 inches (4485 mm)
Width:
70.1 inches (1780 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.0 inches (2642 mm)
Weights
Curb Weight:
Approx. 3,150 lbs (1430 kg)
Cargo
Cargo Volume:
15.5 cu ft (with rear seats up, hatchback configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for applicable model years)
IIHS Frontal Offset:
Good (for applicable model years)
Active Features
ABS:
Yes, Anti-lock Braking System
Ebd:
Yes, Electronic Brakeforce Distribution
TCS:
Yes, Traction Control System
Esc:
Yes, Electronic Stability Control (DSC - Dynamic Stability Control)
Passive Features
Airbags:
Front, side-impact, and side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, often with subwoofer and amplifier, specific to the performance trim.
Display:
Central display for audio and climate controls.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Standard auxiliary audio input for connecting external devices.
Performance Tech
Sport Shift Technology:
Manual transmission focus with engineered shift feel.
🔧 Maintenance
Service Intervals
Oil Change Interval:
5,000 miles or 6 months, whichever comes first (using synthetic oil recommended).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (Iridium type recommended for L3-VDT).
Coolant Flush:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Engine Oil (API SN or higher, ILSAC GF-5 or higher)
Engine Oil Capacity:
5.3 US quarts (5.0 Liters) with filter change.
Coolant Type:
Mazda FL22 Long Life Antifreeze (or equivalent ethylene glycol-based coolant with OAT additives, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Consumption:
Some models may exhibit higher than average oil consumption due to turbocharging and direct injection; regular checks are crucial. Consult manual for specific diagnostic steps.
Clutch Wear:
Performance driving can lead to accelerated clutch wear. The manual details clutch inspection and replacement procedures.
Intake Carbon Buildup:
Direct injection engines can develop carbon buildup on intake valves. Manual covers cleaning procedures.
Turbo Lag:
While designed for performance, specific troubleshooting for turbocharger issues is detailed.
📚 Vehicle History
Brand Heritage
Mazda Performance Legacy:
Mazda's history of lightweight, driver-focused vehicles, influenced by the MX-5 Miata and rotary-powered performance cars.
Model Evolution
First Generation Mazdaspeed3:
Introduced for the 2007 model year, based on the second generation Mazda 3 platform.
Design Philosophy:
Mazda's 'Zoom-Zoom' design language emphasizing sportiness and driver engagement.
Production
Manufacturing Location:
Hofu, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda 3 (including performance variants) has received multiple Car and Driver 10Best awards in previous generations, establishing its strong reputation.
Performance Media Reviews:
Consistently praised by automotive media for its sharp handling, powerful engine, and engaging driving experience.
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