🏷️ Basic Information Identification Make: Mazda Model: 323 / Familia / Protegé (BP Platform) Engine Code: BP-B6 Generation Platform Code: BP Codes Engine Family: BP-ZE (Naturally Aspirated) / BP-T (Turbocharged) 👋 Introduction Market Position Target Audience: Professional Automotive Technicians, DIY Enthusiasts, Restoration Specialists Competitive Analysis Advantage: Provides in-depth, manufacturer-specific technical data essential for accurate repairs and maintenance of the BP platform vehicles. Key Features Manual Value: Authoritative source for all service and repair procedures, crucial for maintaining vehicle integrity and performance. 📋 Manual Details Coverage Areas Regions Covered: Global (All Models/Engines/Trim/Transmission Types for the BP platform) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (BP-B6, BP-ZE, BP-T), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharger Systems (if applicable) Drivetrain: Manual Transmission (G-series), Automatic Transmission (F-series), Drivetrain components (CV joints, driveshafts) Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Engine Control Unit (ECU), Ignition System, Charging System, Starting System, Lighting, Gauges & Instruments, Audio System, Power Accessories, Wiring Diagrams Body: Exterior Body Panels, Interior Trim, Glass & Seals, Doors, Hood, Trunk Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, timing belt inspection/replacement Repair: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic flowcharts for common issues, symptom-based troubleshooting guides, fault code interpretation Diagnostics: ECU diagnostic procedures, sensor testing, actuator testing, fuel pressure testing, compression testing Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality Print Readability: High resolution, suitable for printing high-quality technical documents Binding Type Binding Method: N/A (Digital PDF download) Paper Type Paper Quality: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code Focus: BP-B6 Engine Type: Inline 4-Cylinder, DOHC (Double Overhead Camshaft) Displacement: 1.8 Liters (1839 cc) Bore X Stroke: 83.0 mm x 85.0 mm Compression Ratio: 9.5:1 (typical for BP-B6 non-VVT) Performance Horsepower Range: 100-130 PS (approx. 99-128 hp) depending on variant and market Torque Range: 150-165 Nm (approx. 111-122 lb-ft) depending on variant and market Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Pump Type: In-tank Electric Engine Management Ignition Type: Electronic Ignition System (Distributorless or Distributor-based depending on model year) ECM Type: ECU (Electronic Control Unit) - specific model numbers will be detailed in the manual. 🔧 Transmission Standard Manual Options: 5-Speed Manual (e.g., G5M-P) Optional Automatic Options: 4-Speed Automatic (e.g., F4A-EL) Features Clutch Type: Dry, Single Plate Clutch (Manual Transmission) Transmission Fluid Type Manual: API GL-4 SAE 75W-90 (Specific Mazda specifications will be detailed) Transmission Fluid Type Automatic: Mazda ATF M-III or equivalent (Specific Mazda specifications will be detailed) 📐 Dimensions Exterior Body Styles: Sedan, Hatchback (3-door & 5-door), Wagon, Coupe Wheelbase Range: Approx. 2575 mm (101.4 in) Track Width Front: Approx. 1450 mm (57.1 in) Track Width Rear: Approx. 1440 mm (56.7 in) Weights Curb Weight Range: 1100 - 1350 kg (approx. 2425 - 2975 lbs) depending on body style and equipment Gross Vehicle Weight Rating: Will vary by model and configuration; detailed in manual. 🛡️ Safety Features Ratings Crash Test Information: Varies by market and specific test conducted; manual may reference internal Mazda testing or available official data for specific model years. Active Features Braking System Type: Front: Ventilated Disc, Rear: Disc or Drum (depending on model/trim) Anti Lock Braking System: Optional on many BP platform models Passive Features Airbags: Driver and Passenger Airbags (Optional or standard depending on model year and market) Seat Belts: 3-point seat belts with pretensioners (front seats) 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player, often with optional premium sound systems. Aftermarket upgrades are common. Climate Control: Manual or Automatic Climate Control systems, depending on trim level. Driver Assistance Cruise Control: Available on higher trim levels and certain engine variants. Connectivity Remote Keyless Entry: Optional on many models, particularly in later production years. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Timing Belt Replacement: Recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Critical due to interference engine design. Fluid Specifications Engine Oil Viscosity: 5W-30 or 10W-30 (API SG/SH or higher) recommended. Refer to manual for exact specifications and capacity (approx. 3.8-4.5 liters). Coolant Type: Ethylene Glycol based, Mazda Long Life Coolant or equivalent. Mixture of 50% coolant and 50% distilled water. Brake Fluid Type: DOT 3 or DOT 4, Low Viscosity Known Issues Engine Common Problems: Oil leaks (valve cover gasket, oil pan gasket), ignition coil failure,...