🏷️ Basic Information Identification Make: Mazda Model: MPV Year: 2002 Codes Chassis Code: LW Series 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Competitors 2002: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Dodge Caravan/Grand Caravan. Key Features Body Style: Front-engine, front-wheel drive (FWD) or optional all-wheel drive (AWD) compact minivan. Seating Capacity: Typically seats 6 or 7 passengers with 2-3 rows of seating. Value Proposition Manual Value: Enables DIY maintenance and repairs, saving on labor costs and extending vehicle lifespan. 📋 Manual Details Coverage Areas General Coverage: Complete factory service, repair, and workshop information for the 2002 Mazda MPV. Page Count Estimated Pages: Over 1500 pages (typical for a comprehensive factory service manual of this era). Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system. Engine Management: Fuel injection system, ignition system, emission control systems (EGR, EVAP), engine control module (ECM) diagnostics and repair. Transmission Automatic: Automatic transmission (e.g., FNR5) repair, overhaul, diagnosis, control systems, fluid specifications, torque converter. Transmission Manual: Manual transmission (if applicable to specific trims) repair, overhaul, clutch system. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differentials, rear differential (for AWD if applicable). Suspension: Front suspension (struts, control arms, stabilizer bar), rear suspension (multi-link, shock absorbers, springs), alignment specifications. Brakes: Front disc brakes, rear drum/disc brakes (depending on configuration), ABS system, hydraulic system, parking brake. Steering: Power steering system (hydraulic pump, rack and pinion), steering column, linkage. Electrical System: Battery, charging system (alternator), starting system, lighting system, power windows, locks, mirrors, wipers, horn. Body And Chassis: Body panel removal and installation, interior trim, exterior trim, glass replacement, chassis components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling. Safety Systems: Airbag system diagnosis and service, seatbelt mechanisms. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt inspection and replacement. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematic interpretation. Repair: Step-by-step repair procedures for all major vehicle systems, component replacement, assembly and disassembly instructions. Overhaul: Detailed instructions for complete overhaul of engine and transmission components. Specifications: Torque specifications for all fasteners, clearances, measurements, alignment data, diagnostic parameters. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Factory-level detail, covering everything from basic maintenance and troubleshooting to complex component overhauls and electrical system diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, clear text and graphics suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Yes (fully searchable text within the PDF document). Usability Device Compatibility: Compatible with computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: 2.0L DOHC 16-valve Inline-4 (I4) Displacement: 1991 cc Performance Horsepower: Approx. 125-130 hp @ 6000 rpm (depending on market and specific tuning) Torque: Approx. 135-140 lb-ft @ 4300 rpm (depending on market and specific tuning) Fuel System Induction: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Packs. Cooling System Coolant Capacity: Approx. 7.0-7.5 Liters (including heater core and reservoir). 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: All-Wheel Drive (AWD) System (optional on select trims). Features Automatic Transmission Code: Likely a variant of the Mazda FNR5 or similar 4-speed automatic. Fluid Specifications Atf Type: Mazda ATF-III or equivalent Dexron III/Mercon compatible fluid. Consult manual for exact specification. Fluid Capacity Transmission Fluid Capacity: Approx. 7.5 - 8.5 Liters (dry fill, service refill will be less). 📐 Dimensions Exterior Length: Approx. 4685 mm (184.4 inches) Width: Approx. 1750 mm (68.9 inches) Height: Approx. 1655 mm (65.2 inches) Wheelbase: Approx. 2805 mm (110.4 inches) Weights Curb Weight: Approx. 1600-1750 kg (3527-3858 lbs) depending on configuration. Cargo Cargo Volume Behind 3Rd Row: Approx. 470 Liters (16.6 cubic feet) Cargo Volume With 3Rd Row Folded: Approx. 1590 Liters (56.2 cubic feet) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Likely 4-star rating for driver and passenger based on 2002 standards (requires specific NHTSA data). IIHS Side Crash Test: Good rating typical for vehicles of this class and era designed with side impact protection (requires specific IIHS data). Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims. Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Front dual airbags (driver and passenger), available side-impact airbags for front occupants. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants, 3-point seatbelts for rear passengers. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium...
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Packs.
Cooling System
Coolant Capacity:
Approx. 7.0-7.5 Liters (including heater core and reservoir).
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission
Optional
Type:
All-Wheel Drive (AWD) System (optional on select trims).
Features
Automatic Transmission Code:
Likely a variant of the Mazda FNR5 or similar 4-speed automatic.
Fluid Specifications
Atf Type:
Mazda ATF-III or equivalent Dexron III/Mercon compatible fluid. Consult manual for exact specification.
Fluid Capacity
Transmission Fluid Capacity:
Approx. 7.5 - 8.5 Liters (dry fill, service refill will be less).
📐 Dimensions
Exterior
Length:
Approx. 4685 mm (184.4 inches)
Width:
Approx. 1750 mm (68.9 inches)
Height:
Approx. 1655 mm (65.2 inches)
Wheelbase:
Approx. 2805 mm (110.4 inches)
Weights
Curb Weight:
Approx. 1600-1750 kg (3527-3858 lbs) depending on configuration.
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 470 Liters (16.6 cubic feet)
Cargo Volume With 3Rd Row Folded:
Approx. 1590 Liters (56.2 cubic feet)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 4-star rating for driver and passenger based on 2002 standards (requires specific NHTSA data).
IIHS Side Crash Test:
Good rating typical for vehicles of this class and era designed with side impact protection (requires specific IIHS data).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims.
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags:
Front dual airbags (driver and passenger), available side-impact airbags for front occupants.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants, 3-point seatbelts for rear passengers.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with amplifier and subwoofer.
Display:
Basic digital or analog climate controls, often a simple digital clock and radio display.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were common features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard spark plugs, or 100,000 miles (160,000 km) for platinum-tipped plugs (check manual for specific type).
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, especially for vehicles used for towing or in severe conditions.
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 (API SG/SH/SJ rated).
Engine Coolant:
Mazda FL22 Long Life Coolant or equivalent (pre-diluted ethylene glycol based, green color).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Ignition Coils:
Premature failure of ignition coils can lead to misfires and rough idling.
Automatic Transmission:
Some units may experience delayed engagement or rough shifting, often related to fluid degradation or solenoid issues.
Front Suspension Components:
Wear in ball joints, tie rod ends, and bushings can lead to clunking noises and steering looseness.
Cv Axles:
Damaged CV boots can lead to joint failure and clicking noises during turns.
HVAC Blower Motor:
Blower motor resistors can fail, leading to loss of fan speeds.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its 'Zoom-Zoom' philosophy emphasizing driving enjoyment and sporty handling, even in practical vehicles.
Model Evolution
First Generation:
The MPV was first introduced in 1988, pioneering the compact minivan segment.
Second Generation:
The 2002 model belongs to the second generation (LW, 1999-2006), which saw a significant redesign with a more car-like unibody construction, improved styling, and enhanced safety features.
Production
Manufacturing Location:
Japan (primarily Hofu Plant).
Market Focus:
Global market, including North America, Europe, and Asia.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
While not directly winning major awards in 2002, the MPV consistently received positive reviews for its practicality and driving dynamics within its segment.
Ratings
Consumer Reports:
Consumer Reports often rated the MPV favorably for reliability and practicality in its class during this period, though specific model year ratings vary.
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