Detailed instructions for repairing or rebuilding individual components within larger systems (e.g., rebuilding a carburetor, overhauling a power steering pump).
Exploded Views Diagrams:
Extensive use of exploded views and detailed diagrams for easy identification, disassembly, and reassembly of parts.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Clearances Tolerances:
Specification of all necessary clearances and tolerances for engine and drivetrain components during rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (typically searchable text within the PDF)
Compatibility:
PC & Mac compatible (Windows 95 through Windows 8 and later)
Print Quality
Print Quality:
High Resolution (suitable for printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code V6:
KL-DE (3.0L V6 DOHC)
Engine Displacement V6:
2954 cc (3.0 Liters)
Engine Configuration V6:
V6, 60-degree cylinder banks
Engine Aspirated V6:
Naturally Aspirated
Performance V6
Horsepower V6:
Approx. 180-200 hp (depending on market and specific tune)
Torque V6:
Approx. 190-200 lb-ft (depending on market and specific tune)
Fuel System V6
Fuel Injection V6:
Electronic Fuel Injection (EFI)
Engine Code I4
Engine Code I4:
FE-DE (2.5L I4 DOHC)
Engine Displacement I4
Engine Displacement I4:
2490 cc (2.5 Liters)
Engine Configuration I4
Engine Configuration I4:
Inline 4-cylinder
Engine Aspirated I4
Engine Aspirated I4:
Naturally Aspirated
Performance I4
Horsepower I4:
Approx. 160-170 hp
Torque I4:
Approx. 160-170 lb-ft
Fuel System I4
Fuel Injection I4:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (with electronic control)
Features
Automatic Transmission Features:
Sport mode, potential for manual shifting (Gatematic on some models)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.7 inches (2659 mm)
Length:
Approx. 187.6 inches (4765 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 52.2 inches (1326 mm)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Weights
Curb Weight:
Approx. 3100-3400 lbs (1406-1542 kg) depending on engine and options
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not readily available for this generation in a consolidated manner, but generally considered safe for its era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) - optional or standard on higher trims.
Passive Features
Passive Safety Features:
Driver and passenger front airbags, three-point seatbelts with pretensioners, crumple zones, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment System:
Factory AM/FM/Cassette player, optional CD player. Basic analog gauges.
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) was available on select models.
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on audio playback via cassette or CD.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on oil type and driving conditions.
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change Auto:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years, depending on driving.
Transmission Fluid Change Manual:
Every 50,000-75,000 miles (80,000-120,000 km) or 3-5 years.
Timing Belt Replacement:
For KL-DE V6: 60,000 miles (96,000 km) or 4 years (critical preventative maintenance to avoid catastrophic engine damage).
Fluid Specifications
Engine Oil Specification:
API SJ or SL rated, SAE 5W-30 or 5W-40 (check manual for specific recommendations based on climate).
Engine Coolant Specification:
Mazda long-life coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Automatic Transmission Fluid:
Mazda ATF J or equivalent DEXRON III/MERCON compatible fluid.
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90.
Power Steering Fluid:
Mazda ATF J or equivalent DEXRON III/MERCON compatible fluid.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues V6 Engine:
Timing belt failure (if not replaced per schedule), EGR valve issues, intake manifold vacuum leaks, valve cover gasket leaks.
Common Issues Automatic Transmission:
Harsh shifting, slipping, failure to engage gears (often due to internal wear or solenoid issues).
Common Issues Suspension:
Worn ball joints and control arm bushings leading to clunking noises and alignment issues, leaking struts/shocks.
Common Issues Electrical:
Faulty power window motors, HVAC blower motor resistor failure, intermittent dashboard lights.
📚 Vehicle History
Brand Heritage
Mazda Heritage:
Mazda has a long history of producing sporty and driver-oriented vehicles, known for innovation and quality.
Model Evolution
Mx6 First Gen Vs Second Gen:
The second generation (GE) moved to a more aerodynamic, sleek design and shared its platform with the Ford Probe, a collaboration between Mazda and Ford.
Production
Production Years:
1989-1997 (Second Generation)
Manufacturing Location:
Japan (Mazda assembly plants), North America (AutoAlliance International in Flat Rock, Michigan)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The V6 engine variant was on Car and Driver's 10Best list for 1992 and 1993.
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