🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Generation Platform: BJ (Second Generation) Codes Chassis Code: BJ3P, BJ5P, BJ8W 👋 Introduction Market Position Vehicle Segment: Compact Car / Small Family Car Target Audience: Budget-conscious buyers, young drivers, families seeking reliable and economical transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Design Philosophy: Mazda's 'Zoom-Zoom' driving dynamics, practical and functional interior, reliable mechanicals. Manual Value Proposition Utility For Owners: Empowers DIY enthusiasts and independent mechanics with comprehensive diagnostic and repair information. Professional Use: Provides essential data for professional automotive technicians to efficiently diagnose and repair the vehicle. 📋 Manual Details Coverage Areas Primary Focus: ZM and FS engine families, mechanical and electrical systems Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF), potentially Printable 📖 Manual Coverage Systems Covered Engine Management: On-Board Diagnostics (OBD) for ZM & FS engines, Engine Control Systems, Cruise Control System, Fuel System, Ignition System, Starting System, Charging System, Intake Air System (ZM & FS), Exhaust System, Emission System Drivetrain: Manual Transaxle (F25M-R, G15M-R, Shift Mechanism), Automatic Transaxle (Shift Mechanism), Driveline/Axle (Front Axle, Rear Axle, Drive Shaft), Clutch Suspension Steering: Front Suspension, Rear Suspension, Wheel Alignment, Power Steering, Engine Speed Sensing Brakes: Conventional Brake System, Parking Brake System, Antilock Brake System (ABS), OBD, Symptom Troubleshooting HVAC: Refrigerant System, Basic System, Control System, Symptom Troubleshooting Electrical Body: Lighting Systems, Wiper/Washer System, Instrumentation/Driver Info, Power Door Lock System, Audio System, Body Panels, Doors and Liftgate, Glass/Windows/Mirrors, Seats, Sunroof, Exterior Trim, Interior Trim, Entertainment Systems, Security and Locks Safety Restraints: Air Bag System, Seat Belt Service Procedures Included General Maintenance: Lubrication, Cooling System Maintenance, Fluid Changes Troubleshooting: Symptom Troubleshooting for Engine Control Systems (ZM & FS), HVAC, Brakes, Restraints Diagnostic Procedures: On-Board Diagnostics (OBD) codes and interpretation for Engine Control and Power Door Locks, Audio systems Repair Procedures: Detailed mechanical repair procedures for all covered systems, including engine, transmission, suspension, brakes, steering, body, and HVAC Special Tools: Listing and usage of specialized service tools required for specific repairs and diagnostics Technical Depth Diagnostic Capability: Comprehensive diagnostic procedures covering OBD interpretation, symptom-based troubleshooting, and specific system checks. Mechanical Depth: Detailed step-by-step repair instructions, including disassembly, inspection, repair, and reassembly of all major mechanical components. Electrical Depth: Wiring diagrams, component locations, testing procedures for electrical systems, including ECU diagnostics. 📊 Manual Specifications File Format Digital Features: Searchable text, hyperlinked table of contents, high-resolution diagrams. Print Quality Diagram Clarity: High-quality, clear, and detailed diagrams, schematics, and illustrations. Binding Type Physical Manual Potential: If printed, likely spiral-bound or perfect-bound for ease of use on a workbench. Paper Type Physical Manual Potential: Durable paper stock suitable for workshop environments, resistant to grease and wear. ⚙️ Engine Specifications Primary Engine Zm Engine Code: ZM-DE Configuration: DOHC I4 (Inline 4-Cylinder) Displacement: 1.5 Liters (1498 cc) Horsepower Est: 103 hp @ 6000 rpm Torque Est: 102 lb-ft @ 4000 rpm Primary Engine Fs Engine Code: FS-DE Configuration: DOHC I4 (Inline 4-Cylinder) Displacement: 2.0 Liters (1991 cc) Horsepower Est: 118-125 hp @ 5000-5400 rpm Torque Est: 123-125 lb-ft @ 4000-4300 rpm Fuel System Injection: Multi-port Fuel Injection (MPI) Performance Engine Variations Covered: Specifically ZM (1.5L) and FS (2.0L) engine families. 🔧 Transmission Standard Transmission Type Manual: 5-speed Manual Transaxle (F25M-R or G15M-R) Optional Transmission Type Automatic: 4-speed Automatic Transaxle (F4E-AT or 4F27E) Features Manual Transaxle Codes: F25M-R, G15M-R Automatic Transaxle Codes: F4E-AT, 4F27E Technical Data Clutch Type: Dry single-plate clutch (manual transmission) 📐 Dimensions Exterior Length Est: 167.7 - 173.3 inches Width Est: 67.7 inches Height Est: 55.7 - 56.7 inches Weights Curb Weight Est: 2600 - 2850 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for the 2002 model year) NHTSA Frontal Impact Passenger: 4-star (for the 2002 model year) IIHS Moderate Overlap Frontal Offset: Good (for the 1999-2003 generation) Active Features ABS: Available Antilock Brake System (ABS) Traction Control: Not commonly available on this generation Passive Features Airbags: Frontal airbags (driver and passenger), available side airbags. Seatbelts: 3-point front and rear seat belts, pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD player with basic speaker system. Optional premium audio available on higher trims. Driver Assistance Cruise Control: Electronically controlled cruise control system, detailed in the manual. Connectivity Usb Aux: Not typically equipped from factory; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type. Engine Coolant Flush: Every 2-3 years or 30,000-45,000 miles. Timing Belt Replacement: For FS engine: Typically 60,000 miles (check specific model for exact interval as it might be a belt or chain). Fluid Specifications Engine Oil: API SN/SP or ILSAC GF-5/GF-6A. Viscosity: 5W-30 is common. Consult manual for...