🏷️ Basic Information Identification Make: Mazda Model: Protege Covered Years: 1994, 1995, 1996, 1997, 1998 Codes Chassis Codes: BJ (shared with Ford Escort/Mercury Tracer in some markets) 👋 Introduction Market Position Segment: Compact Car Usp: Known for reliability, fuel efficiency, and sporty handling (especially higher trims like the GT). Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier Key Features Vehicle Appeal: Affordable, practical transportation with an emphasis on driving dynamics for its class. 📋 Manual Details Coverage Areas Engine Coverage: 1.5L (ZY), 1.6L (B6), 1.8L (BP-ZE, BP-VE), 2.0L (FS-DE) Transmission Coverage: 5-speed Manual, 4-speed Automatic Body Styles Covered: Sedan, Hatchback (3-door and 5-door) Page Count Estimated Page Count: 1500-2500+ (Comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system Fuel System: Fuel injection, fuel pump, fuel filter, injectors, throttle body, fuel tank Ignition System: Ignition coils, spark plugs, ECU control, sensors Exhaust System: Manifolds, catalytic converter, mufflers, sensors (O2) Transmission Manual: Clutch, gearbox internals, shift mechanisms, torque specifications Transmission Automatic: Gearbox overhaul, valve body, torque converter, fluid control, hydraulic systems Drivetrain: CV joints, drive axles, differential, prop shaft (if AWD) Suspension: Front and rear struts/shocks, springs, control arms, bushings, sway bars Steering: Power steering pump, rack and pinion, tie rods, steering column Brakes: Hydraulic system, master cylinder, brake lines, calipers, rotors, pads, ABS (if equipped), parking brake Electrical System: Battery, alternator, starter, lighting, fuses, relays, wiring diagrams HVAC: Air conditioning, heating, ventilation, blower motor, controls, refrigerant system Body And Frame: Body panels, doors, latches, glass, interior trim, chassis alignment Diagnostic Troubleshooting: Error codes, symptom analysis, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection Engine Repair: Cylinder head removal/installation, piston ring replacement, bearing service, timing adjustments Transmission Service: Fluid changes, clutch replacement, automatic transmission overhaul Brake Repair: Pad and rotor replacement, caliper overhaul, brake bleeding, ABS component testing Electrical Troubleshooting: Wiring harness repair, component testing, fuse/relay diagnostics Suspension Alignment: Adjustment procedures for camber, caster, toe HVAC Repair: Component replacement (compressor, condenser, evaporator), system evacuation and recharge Body Repair: Panel replacement, door adjustment, glass installation Diagnostics: OBD-II scanning, sensor testing, module troubleshooting Technical Depth Depth: Comprehensive: From basic maintenance and fluid changes to complete engine, transmission, and chassis overhauls. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Full text searchable Print Quality Print Readability: High-resolution scans for clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1.5L: ZY-DE, 1.5L Inline-4, SOHC, 16-valve, ~90-92 hp Engine 1.6L: B6, 1.6L Inline-4, DOHC, 16-valve, ~100-110 hp (standard) Engine 1.8L Na: BP-VE, 1.8L Inline-4, DOHC, 16-valve, ~120-125 hp (common on LX/ES trims) Engine 1.8L Gt: BP-ZE, 1.8L Inline-4, DOHC, 16-valve, VICS (Variable Inertia Charging System), ~130 hp (Protege GT) Engine 2.0L Fs: FS-DE, 2.0L Inline-4, DOHC, 16-valve, ~125-130 hp (later models/specific markets) Performance Hp Range: 90-130 hp depending on engine and trim Torque Range: 95-135 lb-ft depending on engine and trim Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic Features Automatic Control: Electronically controlled for smooth shifting Manual Clutch Type: Hydraulically actuated, single dry plate 📐 Dimensions Exterior Wheelbase Sedan: ~103.0 inches Wheelbase Hatchback: ~103.0 inches Weights Curb Weight Range: 2500-2900 lbs (depending on body style and equipment) Gross Vehicle Weight Rating Gvw: Varies by model, consult manual for specific configurations 🛡️ Safety Features Ratings NHTSA Front Impact: Generally good for its era, specific ratings may vary by year and testing protocols. IIHS Side Impact: Varies; later models may show improvements. Consult IIHS archives for specifics. Active Features ABS: Available on higher trims and as an option on many models Traction Control: Rarely available on this generation, typically found on performance variants if at all. Passive Features Airbags: Driver and passenger front airbags standard on most trims from 1994 onwards. Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD players, often with optional premium sound systems. Limited connectivity by modern standards. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Available on many models. Connectivity OBD Standard: OBD-II compliant from 1996 onwards. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first. Timing Belt Replacement: Every 60,000 to 90,000 miles or 5-7 years, depending on engine and driving conditions. CRITICAL to follow this for interference engines. Spark Plug Replacement: Every 30,000 to 60,000 miles (depending on plug type and engine). Fluid Specifications Engine Oil: API SG or...