Mazda Protege Complete Workshop Service Repair Manual 2002
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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 👋 Introduction Market Position Segment: Compact car Positioning: Affordable, sporty, and reliable compact offering with good handling dynamics. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Performance Variants: Includes specific information for the high-performance Mazdaspeed Protege, known for its turbocharged engine and sporty tuning. Handling: Renowned for its well-tuned chassis and engaging driving experience, a hallmark of Mazda vehicles. Value Proposition: Offers a blend of practicality, performance, and value, making it a popular choice for budget-conscious buyers seeking a fun-to-drive car. 📋 Manual Details Coverage Areas Covered Trim Levels: All trim levels including DX, LX, ES, MP3, Mazdaspeed Covered Body Styles: Sedan, Hatchback (3-door and 5-door) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine diagnostics, turbocharger (Mazdaspeed) Transmission Systems: Manual transmission (MTX), Automatic transmission (ATX), clutch system, transmission overhaul, electronic controls Drivetrain Systems: Front-wheel drive (FWD), axles, CV joints, differentials Suspension Systems: Front suspension (MacPherson struts), Rear suspension (multi-link), shock absorbers, springs, bushings, alignment Steering Systems: Power steering system, steering rack, tie rods, steering column Brake Systems: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), parking brake, brake fluid specifications Electrical Systems: Battery, charging system, starting system, lighting, ignition, power distribution, fuses, relays, wiring diagrams, sensors Body And Interior: Body panels, doors, windows, locks, seats, dashboard, HVAC (Heating, Ventilation, and Air Conditioning), SRS (Supplemental Restraint System) airbags Diagnostics: On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting procedures, component testing Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake pad replacement, belt inspections/replacement Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component repair, body panel repair Troubleshooting Procedures: Systematic diagnostic approaches for various issues, symptom-based troubleshooting guides Technical Specifications: Torque specifications, clearances, fluid capacities, resistance values, voltage checks Wiring Diagrams: Detailed electrical wiring schematics for all systems Technical Depth Depth: Comprehensive, from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and wiring. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC Inline-4) Displacement 1: 1991 cc Horsepower 1: 130 hp @ 6000 rpm (non-MP3/Mazdaspeed) Torque 1: 135 lb-ft @ 4000 rpm (non-MP3/Mazdaspeed) Performance Engine Code 2 Mazdaspeed: FS-DET (2.0L DOHC Turbocharged Inline-4) Horsepower 2 Mazdaspeed: 170 hp @ 5500 rpm (Mazdaspeed) Torque 2 Mazdaspeed: 170 lb-ft @ 3000 rpm (Mazdaspeed) Fuel System Fuel Injection: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 octane (minimum recommended) 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission (MTX) Optional Type Optional: 4-speed Automatic Transmission (ATX) Features Clutch Type: Dry single-plate clutch Transmission Fluid Spec Atx: Mazda ATF JWS3314 or equivalent Transmission Fluid Spec Mtx: API GL-4 SAE 75W-90 manual transmission gear oil 📐 Dimensions Exterior Length Sedan: 173.8 inches (4415 mm) Width: 67.3 inches (1709 mm) Height: 55.7 inches (1415 mm) Wheelbase: 102.8 inches (2610 mm) Cargo Trunk Volume Sedan: Approx. 12.0 cu ft Weights Curb Weight Min: Approx. 2650 lbs (1202 kg) Curb Weight Max: Approx. 2950 lbs (1338 kg) (Mazdaspeed) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002 Model Year) NHTSA Front Impact Passenger: 4 Stars (2002 Model Year) Active Features ABS: Standard on ES and Mazdaspeed trims, optional on LX Passive Features Airbags Front: Driver and front passenger airbags standard Seatbelts: 3-point front and rear seatbelts, pretensioners, load limiters 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player (optional cassette), typically 4-6 speakers. MP3 trim may feature an upgraded audio system. Driver Assistance ABS: As mentioned in safety, ABS was available/standard on certain trims. Connectivity Aux Input: Generally not standard; aftermarket solutions available. Comfort Features Cruise Control: Available on LX and ES trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions). Engine Air Filter Replacement: Every 15,000 to 30,000 miles, or as needed based on driving conditions. Spark Plug Replacement: Every 40,000 to 60,000 miles (depending on plug type). Coolant Flush Interval: Every 30,000 to 50,000 miles or 2-4 years. Fluid Specifications Engine Oil Type: SAE 5W-30 API Service SG or higher (check owner's manual for specific viscosity recommendations based on temperature). Engine Oil Capacity: Approx. 4.2 US quarts (4.0 liters) with filter change. Coolant Type: Mazda Genuine Super Long Life Coolant (FL22) or equivalent (typically ethylene glycol based, pink or green). Brake Fluid Type: DOT...
Systematic diagnostic approaches for various issues, symptom-based troubleshooting guides
Technical Specifications:
Torque specifications, clearances, fluid capacities, resistance values, voltage checks
Wiring Diagrams:
Detailed electrical wiring schematics for all systems
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and wiring.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FS-DE (2.0L DOHC Inline-4)
Displacement 1:
1991 cc
Horsepower 1:
130 hp @ 6000 rpm (non-MP3/Mazdaspeed)
Torque 1:
135 lb-ft @ 4000 rpm (non-MP3/Mazdaspeed)
Performance
Engine Code 2 Mazdaspeed:
FS-DET (2.0L DOHC Turbocharged Inline-4)
Horsepower 2 Mazdaspeed:
170 hp @ 5500 rpm (Mazdaspeed)
Torque 2 Mazdaspeed:
170 lb-ft @ 3000 rpm (Mazdaspeed)
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 octane (minimum recommended)
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission (MTX)
Optional
Type Optional:
4-speed Automatic Transmission (ATX)
Features
Clutch Type:
Dry single-plate clutch
Transmission Fluid Spec Atx:
Mazda ATF JWS3314 or equivalent
Transmission Fluid Spec Mtx:
API GL-4 SAE 75W-90 manual transmission gear oil
📐 Dimensions
Exterior
Length Sedan:
173.8 inches (4415 mm)
Width:
67.3 inches (1709 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
102.8 inches (2610 mm)
Cargo
Trunk Volume Sedan:
Approx. 12.0 cu ft
Weights
Curb Weight Min:
Approx. 2650 lbs (1202 kg)
Curb Weight Max:
Approx. 2950 lbs (1338 kg) (Mazdaspeed)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2002 Model Year)
NHTSA Front Impact Passenger:
4 Stars (2002 Model Year)
Active Features
ABS:
Standard on ES and Mazdaspeed trims, optional on LX
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Seatbelts:
3-point front and rear seatbelts, pretensioners, load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player (optional cassette), typically 4-6 speakers. MP3 trim may feature an upgraded audio system.
Driver Assistance
ABS:
As mentioned in safety, ABS was available/standard on certain trims.
Connectivity
Aux Input:
Generally not standard; aftermarket solutions available.
Comfort Features
Cruise Control:
Available on LX and ES trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000 to 60,000 miles (depending on plug type).
Coolant Flush Interval:
Every 30,000 to 50,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API Service SG or higher (check owner's manual for specific viscosity recommendations based on temperature).
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change.
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent (typically ethylene glycol based, pink or green).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Catalytic converter failure, particularly on higher-mileage vehicles.
Common Issue 2:
Worn suspension components (e.g., control arm bushings, tie rod ends) leading to clunking noises or poor alignment.
Common Issue 3:
Rear wheel bearing noise or failure.
Common Issue 4:
Minor oil leaks from valve cover gasket or oil pan gasket.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda has a heritage of producing driver-focused vehicles with an emphasis on 'Zoom-Zoom' driving dynamics.
Model Evolution
Generation Development:
The 2002 model is part of the third generation Protege (BJ chassis), introduced in 1998/1999. This generation saw significant improvements in styling, safety, and refinement over its predecessors.
Production
Manufacturing Location:
Japan, Mexico
Production Years Gen3:
1998-2003 (North America)
🏆 Awards & Recognition
Recognitions
Jd Power Reliability Rating:
Generally received average to good reliability ratings from J.D. Power for its class during its production run.
Car And Driver 10Best:
The Protege ES was notably named to Car and Driver's 10Best list for 2001.
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