🏷️ Basic Information Identification Make: Mazda Model: RX-7 Production Years: 1986-1991 Chassis Code: FC3S (Coupe/Convertible), FC3C (Convertible) 👋 Introduction Market Position Positioning: Iconic Japanese sports car of its era, celebrated for its unique rotary engine and balanced handling. Aimed at enthusiasts and performance-oriented drivers. Competitive Analysis Competitors: Nissan 300ZX (Z31), Toyota MR2 (AW11), Porsche 944, Chevrolet Camaro/Pontiac Firebird (3rd Gen) Key Features Vehicle Rotary Engine: Unique Wankel rotary engine providing high power output and a smooth, high-revving character. Handling: Balanced chassis, near 50/50 weight distribution, independent suspension contributing to renowned handling and driver engagement. Key Features Manual Usefulness: Indispensable resource for maintaining, diagnosing, and repairing the Mazda RX-7 (FC generation), catering to both DIY mechanics and professional workshops. 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Specific Sections: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Electrical System, Body, Interior, HVAC Page Count Estimated Page Count: 1500+ Manual Type Type: Comprehensive Workshop Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Rotary engine (13B), ignition, lubrication, cooling, exhaust, fuel injection, manual and automatic transmissions, clutch, driveshaft, differential, axles Chassis: Front and rear suspension (independent struts, multi-link), steering system (rack and pinion, power assist), braking system (disc brakes front/rear, ABS availability), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), fuel injection system, anti-lock braking system (ABS), power accessories (windows, locks, mirrors), audio system Body And Interior: Body panels, doors, hood, trunk, glass, seats, trim, dashboard, HVAC system (heater, air conditioning) Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for fuel injection and ABS systems, electrical circuit testing, mechanical component diagnosis Repair And Rebuild: Engine teardown and assembly, transmission overhaul, suspension component replacement, brake caliper overhaul, electrical component repair, bodywork repair procedures Special Tools: Identification of specialized tools required for specific procedures (e.g., rotary engine apex seal compressor, flywheel locking tool) Wiring Diagrams: Comprehensive electrical schematics for all systems Torque Specifications: Detailed torque values for all fasteners during assembly and disassembly Troubleshooting Charts: Flowchart-based troubleshooting guides for common problems Technical Depth Depth: Extremely high, covering full rebuilds, complex diagnostics, and detailed component specifications for professional technicians and dedicated enthusiasts 📊 Manual Specifications File Format PDF Quality: High resolution, text-searchable, printable Searchability: Full text searchability for quick access to information Print Quality Print Readability: Designed for clear printing of diagrams, charts, and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B Engine Type: Naturally Aspirated Rotary (Wankel) Rotor Housing Material: Aluminum Alloy with Nikasil or similar coating Displacement: 1.3 L (654 cc x 2 rotors) Performance Horsepower Naturally Aspirated: 145-160 hp (approx., depending on year and market) Torque Naturally Aspirated: 138-150 lb-ft (approx.) Turbocharged Variants: Yes, Turbo II models featured turbocharged 13B Horsepower Turbocharged: 200-210 hp (approx.) Torque Turbocharged: 190-200 lb-ft (approx.) Fuel System Injection Type: Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar Fuel Type: Unleaded gasoline (91+ octane recommended, especially for Turbo models) Other Rotor Seals: Apex seals, corner seals, side seals are critical wear items Ignition System: Distributorless Ignition System (DIS) or dual distributor system with trailing and leading spark plugs per rotor Lubrication: Rotary-specific oil injection system (or premix option) for lubrication of apex and side seals, combined with conventional oil sump Rotor Type: Triangular rotor with trochoidal housing 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Type Optional: 4-speed automatic Features Clutch Type: Hydraulic, single dry plate Manual Gear Ratios: Specific ratios vary by model year and trim, detailed in manual Limited Slip Differential Availability: Yes, standard on Turbo II, optional on some naturally aspirated models Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification) Automatic Transmission Fluid: Dexron II or equivalent (check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 4410 mm (173.6 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1295 mm (51.0 in) Wheelbase: Approx. 2430 mm (95.7 in) Front Overhang: Approx. 935 mm (36.8 in) Rear Overhang: Approx. 1045 mm (41.1 in) Weights Curb Weight: Approx. 1250-1350 kg (2755-2976 lbs), depending on trim and options 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Vintage vehicle, crash testing protocols were different) Active Features ABS: Available on select models and trim levels (Anti-lock Braking System) Limited Slip Differential: Available on performance-oriented trims (e.g., Turbo II) Passive Features Seatbelts: 3-point retractable seatbelts Body Structure: Reinforced body structure, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player, typically 4-6 speakers Dashboard: Analog gauges, tachometer with redline typically above 7000 RPM, driver-focused layout Driver Assistance ABS: Anti-lock Braking...
Iconic Japanese sports car of its era, celebrated for its unique rotary engine and balanced handling. Aimed at enthusiasts and performance-oriented drivers.
Competitive Analysis
Competitors:
Nissan 300ZX (Z31), Toyota MR2 (AW11), Porsche 944, Chevrolet Camaro/Pontiac Firebird (3rd Gen)
Key Features Vehicle
Rotary Engine:
Unique Wankel rotary engine providing high power output and a smooth, high-revving character.
Handling:
Balanced chassis, near 50/50 weight distribution, independent suspension contributing to renowned handling and driver engagement.
Key Features Manual
Usefulness:
Indispensable resource for maintaining, diagnosing, and repairing the Mazda RX-7 (FC generation), catering to both DIY mechanics and professional workshops.
Front and rear suspension (independent struts, multi-link), steering system (rack and pinion, power assist), braking system (disc brakes front/rear, ABS availability), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, engine control unit (ECU), fuel injection system, anti-lock braking system (ABS), power accessories (windows, locks, mirrors), audio system
Body And Interior:
Body panels, doors, hood, trunk, glass, seats, trim, dashboard, HVAC system (heater, air conditioning)
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for fuel injection and ABS systems, electrical circuit testing, mechanical component diagnosis
Identification of specialized tools required for specific procedures (e.g., rotary engine apex seal compressor, flywheel locking tool)
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Torque Specifications:
Detailed torque values for all fasteners during assembly and disassembly
Troubleshooting Charts:
Flowchart-based troubleshooting guides for common problems
Technical Depth
Depth:
Extremely high, covering full rebuilds, complex diagnostics, and detailed component specifications for professional technicians and dedicated enthusiasts
📊 Manual Specifications
File Format
PDF Quality:
High resolution, text-searchable, printable
Searchability:
Full text searchability for quick access to information
Print Quality
Print Readability:
Designed for clear printing of diagrams, charts, and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
13B
Engine Type:
Naturally Aspirated Rotary (Wankel)
Rotor Housing Material:
Aluminum Alloy with Nikasil or similar coating
Displacement:
1.3 L (654 cc x 2 rotors)
Performance
Horsepower Naturally Aspirated:
145-160 hp (approx., depending on year and market)
Torque Naturally Aspirated:
138-150 lb-ft (approx.)
Turbocharged Variants:
Yes, Turbo II models featured turbocharged 13B
Horsepower Turbocharged:
200-210 hp (approx.)
Torque Turbocharged:
190-200 lb-ft (approx.)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar
Fuel Type:
Unleaded gasoline (91+ octane recommended, especially for Turbo models)
Other
Rotor Seals:
Apex seals, corner seals, side seals are critical wear items
Ignition System:
Distributorless Ignition System (DIS) or dual distributor system with trailing and leading spark plugs per rotor
Lubrication:
Rotary-specific oil injection system (or premix option) for lubrication of apex and side seals, combined with conventional oil sump
Rotor Type:
Triangular rotor with trochoidal housing
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic
Features
Clutch Type:
Hydraulic, single dry plate
Manual Gear Ratios:
Specific ratios vary by model year and trim, detailed in manual
Limited Slip Differential Availability:
Yes, standard on Turbo II, optional on some naturally aspirated models
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification)
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4410 mm (173.6 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1295 mm (51.0 in)
Wheelbase:
Approx. 2430 mm (95.7 in)
Front Overhang:
Approx. 935 mm (36.8 in)
Rear Overhang:
Approx. 1045 mm (41.1 in)
Weights
Curb Weight:
Approx. 1250-1350 kg (2755-2976 lbs), depending on trim and options
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (Vintage vehicle, crash testing protocols were different)
Active Features
ABS:
Available on select models and trim levels (Anti-lock Braking System)
Limited Slip Differential:
Available on performance-oriented trims (e.g., Turbo II)
Passive Features
Seatbelts:
3-point retractable seatbelts
Body Structure:
Reinforced body structure, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player, typically 4-6 speakers
Dashboard:
Analog gauges, tachometer with redline typically above 7000 RPM, driver-focused layout
Driver Assistance
ABS:
Anti-lock Braking System optional on certain models
Connectivity
Connectivity Features:
None by modern standards; basic AM/FM radio and cassette player
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (more frequent recommended for rotary engines)
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on type and conditions)
Coolant Flush:
Every 30,000 miles or 2 years
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts, they use chains or direct drive camshafts).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for exact specification and viscosity recommendations based on temperature)
Engine Oil Capacity:
Approx. 5.3 US quarts (5.0 L) with filter change
Coolant Type:
Ethylene glycol-based antifreeze, Mazda long-life coolant or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron II or equivalent
Known Issues
Apex Seal Wear:
Premature wear of apex seals, leading to compression loss, poor starting, and misfires. Requires engine rebuild.
Oil Consumption:
Rotary engines naturally consume oil for lubrication; excessive consumption can indicate seal issues.
Cooling System:
Overheating due to radiator blockage, fan failure, or water pump issues. Rotary engines are sensitive to heat.
Fuel Injector Clogging:
Can lead to rough running, especially in naturally aspirated models.
Vacuum Leaks:
Degradation of vacuum hoses can cause idle issues and poor performance.
Turbocharger Reliability:
Turbochargers (especially in Turbo II models) can be susceptible to failure if not properly maintained or if subjected to excessive heat.
📚 Vehicle History
Brand Heritage
Mazda Rotary:
Mazda's long and pioneering history with the Wankel rotary engine, starting with the Cosmo and NSU partnership.
Model Evolution
Generation Name:
Second generation RX-7 (FC)
Design Influence:
Influenced by contemporary Porsche designs, particularly the 924/944.
Key Updates:
Introduction of Turbo II model in 1987, aerodynamic enhancements and suspension tuning updates throughout the production run.
Production
Production Start:
1985 (for 1986 model year)
Production End:
1992 (for 1991 model year)
Manufacturing Location:
Mazda's Hofu Plant, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Often cited as one of Car and Driver's 'Ten Best' lists in its debut years, highlighting its performance and handling.
Iconic Status:
Widely regarded as a modern classic and a significant car in Japanese sports car history.
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