Mazda RX2 RX3 Service Repair Workshop Manual 71-77
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🏷️ Basic Information Identification Make: Mazda Model: RX-2 / RX-3 Codes Chassis Codes: S108A (RX-2), S124A/S124B (RX-3) Engine Codes: 12A (Rotary) 👋 Introduction Market Position Positioning: Targeted at owners and independent mechanics seeking detailed, factory-level repair information for classic Mazda rotary-powered vehicles. Positions itself as the definitive guide for DIY repairs, saving costs. Competitive Analysis Comparison: Outperforms generic repair guides by offering vehicle-specific, factory-level detail. Comparable to official Mazda workshop manuals in content and scope. Key Features Features: Instant download, comprehensive coverage A-Z, vehicle-specific detail, printable pages, high-quality illustrations and diagrams, wiring schematics. 📋 Manual Details Coverage Areas Years Covered: 1971-1977 Models Covered: All RX-2 and RX-3 variants (coupe, sedan, wagon, etc.) Page Count Estimated Page Count: Likely several hundred pages, typical for a full workshop manual. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and rebuilding procedures for the 13B rotary engine, including apex seals, rotor housing inspection, and lubrication. Fuel System: Carburetor adjustment and overhaul (e.g., Hitachi, Mikuni), fuel pump testing, and fuel line routing. Ignition System: Distributor testing and adjustment, spark plug specifications, ignition timing procedures, and coil testing. Cooling System: Radiator inspection and service, thermostat replacement, coolant capacity and type specifications, and fan operation. Lubrication System: Oil pump operation, oil filter replacement, oil capacity and type, and lubrication points. Transmission: Manual and automatic transmission removal, installation, and in-car servicing. Gearbox internal repair, clutch service, and fluid specifications. Drivetrain: Driveshaft inspection, U-joint service, differential inspection and fluid specification. Brakes: Front disc and rear drum brake servicing, hydraulic system bleeding, brake pad/shoe replacement, caliper and wheel cylinder overhaul, and brake fluid type. Suspension: Front and rear suspension component inspection (control arms, ball joints, bushings), shock absorber replacement, and wheel alignment procedures and specifications. Steering: Steering box inspection and adjustment, tie rod end replacement, and power steering system service (if equipped). Electrical System: Complete wiring schematics, alternator and starter motor testing, battery specifications, lighting system troubleshooting, and fuse/relay identification. Body And Chassis: Body panel removal and installation, door and window mechanisms, sunroof operation and repair, and interior trim component identification. HVAC: Air conditioning system service, refrigerant capacities, and heater core inspection. Procedures Included Routine Maintenance: Factory recommended maintenance schedules, fluid changes (oil, coolant, transmission, differential), filter replacements (oil, air, fuel), and lubrication. Engine Repair: Detailed steps for engine disassembly, component inspection, seal replacement, reassembly, and initial startup. Transmission Repair: Clutch disc and pressure plate replacement, transmission gear synchronization, bearing replacement, and transmission fluid level checks. Brake System Repair: Brake rotor/drum resurfacing or replacement, brake caliper/wheel cylinder rebuilding, and brake line replacement. Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, control arm bushing replacement, and power steering pump and rack service. Electrical Diagnostics: Troubleshooting electrical circuits using wiring diagrams, testing electrical components (switches, solenoids, sensors), and diagnosing starter/charging system issues. Troubleshooting: Diagnostic flowcharts and procedures for identifying the root cause of common drivability, starting, and electrical issues. Timing Belt Service: Procedures for chain removal and tightening (note: Rotary engines do not have timing belts in the conventional sense, this likely refers to accessory drive belts or internal chain components if applicable to specific early designs, or is a generic inclusion). If it pertains to the rotary's oil pump drive chain, detailed instructions would be present. Diagnostics: Computer diagnostic trouble trees and charts (may be rudimentary for the era, focusing on identifying fault codes or operational parameters). Front End Alignment: Detailed procedures and specifications for caster, camber, toe, and thrust angle adjustments. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows (XP, Vista, 7, etc.), Mac OS Software Requirements: Adobe Acrobat Reader Print Quality Printability: All pages are printable, with the option to enlarge images. Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Type: Rotary (Wankel) Displacement: 1.16 L (12A) - Effectively 1.16 liters of displacement, often referred to by its rotor housing diameter and width (12A). Performance Horsepower: Typically around 110-125 hp depending on model and emissions controls. Torque: Approximately 110-120 lb-ft. Fuel System Carburetion: Dual Hitachi downdraft carburetors (common), later models may have variations. Some performance variants might have aftermarket or dealer-installed Weber setups. Oil System Oil Type: Specific rotary engine oil (e.g., SAE 20W-50 or 10W-30, depending on climate and manufacturer recommendation). Critical to use oil suitable for rotary apex seals. Oil Capacity: Approximately 4.5-5.0 US quarts (4.3-4.7 liters) with filter change. Cooling System Coolant Type: Ethylene glycol-based coolant (typically 50/50 mix with distilled water). Ignition System Spark Plugs: Typically two spark plugs per rotor housing for optimal combustion. Specific plug types...
Targeted at owners and independent mechanics seeking detailed, factory-level repair information for classic Mazda rotary-powered vehicles. Positions itself as the definitive guide for DIY repairs, saving costs.
Competitive Analysis
Comparison:
Outperforms generic repair guides by offering vehicle-specific, factory-level detail. Comparable to official Mazda workshop manuals in content and scope.
All RX-2 and RX-3 variants (coupe, sedan, wagon, etc.)
Page Count
Estimated Page Count:
Likely several hundred pages, typical for a full workshop manual.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul and rebuilding procedures for the 13B rotary engine, including apex seals, rotor housing inspection, and lubrication.
Fuel System:
Carburetor adjustment and overhaul (e.g., Hitachi, Mikuni), fuel pump testing, and fuel line routing.
Ignition System:
Distributor testing and adjustment, spark plug specifications, ignition timing procedures, and coil testing.
Cooling System:
Radiator inspection and service, thermostat replacement, coolant capacity and type specifications, and fan operation.
Lubrication System:
Oil pump operation, oil filter replacement, oil capacity and type, and lubrication points.
Transmission:
Manual and automatic transmission removal, installation, and in-car servicing. Gearbox internal repair, clutch service, and fluid specifications.
Drivetrain:
Driveshaft inspection, U-joint service, differential inspection and fluid specification.
Brakes:
Front disc and rear drum brake servicing, hydraulic system bleeding, brake pad/shoe replacement, caliper and wheel cylinder overhaul, and brake fluid type.
Suspension:
Front and rear suspension component inspection (control arms, ball joints, bushings), shock absorber replacement, and wheel alignment procedures and specifications.
Steering:
Steering box inspection and adjustment, tie rod end replacement, and power steering system service (if equipped).
Electrical System:
Complete wiring schematics, alternator and starter motor testing, battery specifications, lighting system troubleshooting, and fuse/relay identification.
Body And Chassis:
Body panel removal and installation, door and window mechanisms, sunroof operation and repair, and interior trim component identification.
HVAC:
Air conditioning system service, refrigerant capacities, and heater core inspection.
Detailed steps for engine disassembly, component inspection, seal replacement, reassembly, and initial startup.
Transmission Repair:
Clutch disc and pressure plate replacement, transmission gear synchronization, bearing replacement, and transmission fluid level checks.
Brake System Repair:
Brake rotor/drum resurfacing or replacement, brake caliper/wheel cylinder rebuilding, and brake line replacement.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, control arm bushing replacement, and power steering pump and rack service.
Electrical Diagnostics:
Troubleshooting electrical circuits using wiring diagrams, testing electrical components (switches, solenoids, sensors), and diagnosing starter/charging system issues.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying the root cause of common drivability, starting, and electrical issues.
Timing Belt Service:
Procedures for chain removal and tightening (note: Rotary engines do not have timing belts in the conventional sense, this likely refers to accessory drive belts or internal chain components if applicable to specific early designs, or is a generic inclusion). If it pertains to the rotary's oil pump drive chain, detailed instructions would be present.
Diagnostics:
Computer diagnostic trouble trees and charts (may be rudimentary for the era, focusing on identifying fault codes or operational parameters).
Front End Alignment:
Detailed procedures and specifications for caster, camber, toe, and thrust angle adjustments.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows (XP, Vista, 7, etc.), Mac OS
Software Requirements:
Adobe Acrobat Reader
Print Quality
Printability:
All pages are printable, with the option to enlarge images.
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Type:
Rotary (Wankel)
Displacement:
1.16 L (12A) - Effectively 1.16 liters of displacement, often referred to by its rotor housing diameter and width (12A).
Performance
Horsepower:
Typically around 110-125 hp depending on model and emissions controls.
Torque:
Approximately 110-120 lb-ft.
Fuel System
Carburetion:
Dual Hitachi downdraft carburetors (common), later models may have variations. Some performance variants might have aftermarket or dealer-installed Weber setups.
Oil System
Oil Type:
Specific rotary engine oil (e.g., SAE 20W-50 or 10W-30, depending on climate and manufacturer recommendation). Critical to use oil suitable for rotary apex seals.
Oil Capacity:
Approximately 4.5-5.0 US quarts (4.3-4.7 liters) with filter change.
Cooling System
Coolant Type:
Ethylene glycol-based coolant (typically 50/50 mix with distilled water).
Ignition System
Spark Plugs:
Typically two spark plugs per rotor housing for optimal combustion. Specific plug types and gap settings are critical and detailed in the manual.
🔧 Transmission
Standard
Type:
4-speed or 5-speed manual transmission.
Optional
Type:
3-speed automatic transmission.
Features
Clutch Type:
Dry single-plate clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron III or equivalent automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Wagon, (some markets may have a specific rotary coupe model known as RX-3). The RX-2 is typically a more performance-oriented variant or a distinct model depending on the market.
Weights
Curb Weight:
Approximately 2,200 - 2,500 lbs (1,000 - 1,130 kg) depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Safety:
No modern crash test ratings available for this era. Safety features are basic, typical of the early to mid-1970s.
Active Features
Braking:
Front disc brakes, rear drum brakes. Power assist typically standard on higher trims or optional.
Passive Features
Restraints:
Seat belts (lap belts in front, lap/shoulder belts may be standard on later models or higher trims).
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, potentially with an 8-track player or a single cassette player on later models or as an option. Basic speaker setup.
Driver Assistance
Features:
None by modern standards. Basic automotive technology of the era.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions. More frequent changes are often recommended for rotary engines.
Spark Plug Replacement:
Refer to manual for specific intervals, often around 15,000-30,000 miles (24,000-48,000 km), but critical to use correct types and maintain gap.
Coolant Flush:
Every 24,000 miles (38,000 km) or 24 months.
Transmission Fluid Change:
Every 30,000-50,000 miles (50,000-80,000 km).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4.
Grease:
Lithium-based multi-purpose grease for chassis lubrication points.
Known Issues
Apex Seals:
Premature wear of apex seals can occur if the engine is not properly maintained, overheated, or starved of lubrication. This is a critical area for rotary engine health.
Carburetor Issues:
Vapor lock, vacuum leaks, and maladjustment of the dual carburetors are common issues affecting performance and fuel economy.
Rotary Specific Maintenance:
Importance of proper lubrication (oil injection system if equipped, or pre-mix for some racing applications), avoiding 'hot restarts' immediately after shutting down a hot engine, and maintaining correct oil levels.
📚 Vehicle History
Brand Heritage
Rotary Development:
Mazda pioneered the production of rotary-engine vehicles, starting with the Cosmo, and the RX-2 and RX-3 were key models in establishing their reputation for unique and sporty cars.
Model Evolution
Rx2:
Introduced in 1970, the RX-2 (Chassis code S108A) was positioned as a sporty mid-size car, offering powerful rotary performance in a more conventional chassis than the Cosmo.
Rx3:
Introduced in 1971 (Chassis codes S124A/S124B), the RX-3 (also known as the Savanna in Japan) was a compact sports car, often seen as the successor to the R100. It was available in coupe and sedan body styles.
Production
Production Years:
RX-2: 1970-1978. RX-3: 1971-1978.
🏆 Awards & Recognition
Recognitions
Rotary Reputation:
Mazda's rotary engines, as detailed in this manual, contributed significantly to the brand's reputation for innovation and performance in the automotive press of the era.
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