Mazda RX3 1970-1978 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Mazda Model: RX3 Generation Codes: S107A, S124A, S132A (internal chassis codes) 👋 Introduction Market Position Segment Placement: Compact sports coupe/sedan, aimed at performance enthusiasts seeking a distinctive driving experience. Competitive Analysis Key Competitors: Datsun 240Z, Toyota Corolla Levin/Sprinter Trueno (AE86 precursor), Ford Escort RS, various European small sports cars of the era. Key Features Unique Selling Points: Rotary engine technology, distinctive styling, agile handling, relatively affordable performance. 📋 Manual Details Coverage Areas Manual Years Covered: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Page Count Estimated Pages: 800-1200 (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine theory, lubrication, cooling, fuel delivery (carbureted), ignition, emissions control (early systems), engine disassembly/assembly, troubleshooting Drivetrain Systems: Clutch operation, manual transmission disassembly/assembly/adjustment, rear axle servicing, driveshaft inspection and repair Chassis Systems: Front and rear suspension (independent front, leaf spring rear), steering system diagnosis and repair, brake system overhaul (front discs, rear drums typical), wheel alignment specifications Electrical Systems: Wiring diagrams, lighting, ignition switch, starter motor, alternator, battery, gauges, horn, fuses and relays, troubleshooting electrical faults Body And Trim: Door mechanisms, window regulators, seat adjustment, interior trim removal/installation, exterior trim, panel gaps Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plug checks, belt adjustments), fluid level checks, lubrication points Repair Procedures: Engine rebuild (rotary apex seals, rotor housing inspection), transmission rebuild, brake caliper/wheel cylinder overhaul, carburetor rebuilding, suspension component replacement Troubleshooting Diagnostics: Step-by-step diagnostic charts for common engine, electrical, and mechanical problems Technical Depth Depth Of Coverage: Comprehensive: Covers from basic maintenance to complete engine and transmission overhauls, including torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, searchable text (OCR'd) Print Quality Print Readability: Optimized for printing, clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Engine Displacements: 571 cc x 2 rotors (1142 cc total displacement equivalent), 654 cc x 2 rotors (1308 cc total displacement equivalent) Engine Code Examples: 12A (early, 571cc), 12A (later, 654cc) Performance Horsepower Range: 80-110 hp (net) depending on year and emissions equipment Torque Range: 75-95 lb-ft (net) depending on year and emissions equipment Fuel System Fuel Delivery: Single or dual downdraft carburetors (e.g., Hitachi/Aisan, Mikuni Solex) Fuel Type: Unleaded gasoline (as mandated by emissions regulations during its production run) 🔧 Transmission Standard Transmission Type Standard: 4-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission Features Clutch Type: Dry single plate clutch 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, 5-door Wagon (RX3 Station Wagon), 2-door Rotary Sports Coupe (R100 often associated, but RX3 had its own variants) Wheelbase: Approx. 95.5 inches (2425 mm) Length: Approx. 161.8 - 165.7 inches (4110 - 4209 mm) depending on body style Width: Approx. 63.8 inches (1620 mm) Height: Approx. 53.0 - 54.7 inches (1345 - 1390 mm) depending on body style Weights Curb Weight Range: Approx. 2000 - 2350 lbs (907 - 1066 kg) Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from this era, however, typical safety features for the period include padded dashboards and seatbelts. Active Features Braking System: Front disc brakes, Rear drum brakes Passive Features Seatbelts: Standard lap and shoulder belts (front), lap belts (rear) 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with optional cassette player Driver Assistance ABS Availability: Not available Power Steering: Optional on some models Connectivity Connectivity Features: None (pre-digital era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km) or 3 months Spark Plug Inspection Interval: Every 6,000 miles (9,600 km) Air Filter Replacement: As needed, typically every 12,000 miles (19,200 km) or annually Fluid Specifications Engine Oil Specification: API SF or SG, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity based on temperature. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Dexron II (or equivalent) Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water Known Issues Rotary Engine Wear: Apex seal wear, rotor housing wear, oil seal failure leading to compression loss and increased oil consumption. Carburetor Issues: Vapor lock, fuel delivery issues, vacuum leaks, idle control problems. Electrical Gremlins: Corroded wiring connectors, aging insulation, failure of voltage regulators and ignition components. Rust And Corrosion: Common in older vehicles, particularly wheel arches, sills, and floor pans. 📚 Vehicle History Brand Heritage Mazda Rotary Legacy: Mazda's pioneering development and mass production of the Wankel rotary engine, starting with the Cosmo Sport and continuing with models like the R100 and RX series. Model Evolution Rx3 Development: Successor to the...
Front and rear suspension (independent front, leaf spring rear), steering system diagnosis and repair, brake system overhaul (front discs, rear drums typical), wheel alignment specifications
Step-by-step diagnostic charts for common engine, electrical, and mechanical problems
Technical Depth
Depth Of Coverage:
Comprehensive: Covers from basic maintenance to complete engine and transmission overhauls, including torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text (OCR'd)
Print Quality
Print Readability:
Optimized for printing, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Engine
Engine Displacements:
571 cc x 2 rotors (1142 cc total displacement equivalent), 654 cc x 2 rotors (1308 cc total displacement equivalent)
Engine Code Examples:
12A (early, 571cc), 12A (later, 654cc)
Performance
Horsepower Range:
80-110 hp (net) depending on year and emissions equipment
Torque Range:
75-95 lb-ft (net) depending on year and emissions equipment
Fuel System
Fuel Delivery:
Single or dual downdraft carburetors (e.g., Hitachi/Aisan, Mikuni Solex)
Fuel Type:
Unleaded gasoline (as mandated by emissions regulations during its production run)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual transmission
Optional
Transmission Type Optional:
3-speed automatic transmission
Features
Clutch Type:
Dry single plate clutch
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 5-door Wagon (RX3 Station Wagon), 2-door Rotary Sports Coupe (R100 often associated, but RX3 had its own variants)
Wheelbase:
Approx. 95.5 inches (2425 mm)
Length:
Approx. 161.8 - 165.7 inches (4110 - 4209 mm) depending on body style
Width:
Approx. 63.8 inches (1620 mm)
Height:
Approx. 53.0 - 54.7 inches (1345 - 1390 mm) depending on body style
Weights
Curb Weight Range:
Approx. 2000 - 2350 lbs (907 - 1066 kg)
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era, however, typical safety features for the period include padded dashboards and seatbelts.
Active Features
Braking System:
Front disc brakes, Rear drum brakes
Passive Features
Seatbelts:
Standard lap and shoulder belts (front), lap belts (rear)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with optional cassette player
Driver Assistance
ABS Availability:
Not available
Power Steering:
Optional on some models
Connectivity
Connectivity Features:
None (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months
Spark Plug Inspection Interval:
Every 6,000 miles (9,600 km)
Air Filter Replacement:
As needed, typically every 12,000 miles (19,200 km) or annually
Fluid Specifications
Engine Oil Specification:
API SF or SG, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity based on temperature.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron II (or equivalent)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Known Issues
Rotary Engine Wear:
Apex seal wear, rotor housing wear, oil seal failure leading to compression loss and increased oil consumption.
Carburetor Issues:
Vapor lock, fuel delivery issues, vacuum leaks, idle control problems.
Electrical Gremlins:
Corroded wiring connectors, aging insulation, failure of voltage regulators and ignition components.
Rust And Corrosion:
Common in older vehicles, particularly wheel arches, sills, and floor pans.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's pioneering development and mass production of the Wankel rotary engine, starting with the Cosmo Sport and continuing with models like the R100 and RX series.
Model Evolution
Rx3 Development:
Successor to the R100, sharing platform and rotary engine technology. Offered in various body styles to appeal to a broader market. Known for its distinctive styling and sporty character.
Production
Production Period:
1971-1978
Key Markets:
Japan, North America, Australia, Europe
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Praised by period automotive journalists for its unique engine and sporty handling, though often noted for its maintenance requirements.
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