This manual covers the Mazda RX-7 (chassis code FD, generation code FD3S), produced from 1992 to 2002. This iconic Japanese sports car is renowned for its twin-rotor 13B-REW engine, featuring sequential twin-turbocharging, and its lightweight, agile chassis with advanced suspension design. The RX-7, a competitor to vehicles like the Nissan 300ZX and Toyota Supra, offers sleek aerodynamic styling and exceptional performance capabilities, making it a celebrated model in automotive history. This comprehensive Factory Service Repair Manual provides detailed information for maintaining and repairing your Mazda RX-7 across all covered model years. It includes extensive coverage of engine systems, including the rotary engine and its turbocharging, as well as transmission, drivetrain, suspension, brakes, steering, and electrical systems. The manual offers step-by-step procedures for scheduled maintenance, component replacement, troubleshooting, and diagnostics, including detailed wiring diagrams and torque specifications, ensuring owners and technicians can effectively service this high-performance vehicle. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Codes Chassis Code: FD Generation Code: FD3S Generation Generation Years: 1992-2002 👋 Introduction Market Position Market Position: Iconic Japanese sports car, celebrated for its rotary engine and performance capabilities. Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968 Key Features Key Features: Twin-rotor 13B-REW engine, sequential twin-turbocharging, lightweight chassis, advanced suspension design, sleek aerodynamic styling. 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Approximately 2500+ pages (typical for a complete factory service manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary (13B-REW), Engine mechanical, Engine electrical, Fuel system, Ignition system, Lubrication system, Cooling system, Emission control systems, Starting and charging system Transmission: Manual transmission (Type R154/R150F variants), Transmission mechanical, Transmission electrical, Clutch system Drivetrain: Rear-wheel drive, Driveshaft, Differential, Axles Suspension: Front suspension, Rear suspension, Wheel alignment Brakes: Front disc brakes (Brembo optional), Rear disc brakes, ABS (Anti-lock Braking System) Steering: Power steering system, Steering column Electrical: Body electrical, Lighting, Instruments, HVAC controls, Audio system, Power windows, Power locks, Security system Body: Exterior body panels, Interior trim, Doors, Hood, Trunk, Glass, Bumpers, Convertible top (if applicable) Cooling System Detailed: Radiator (dual), intercooler, thermostat, water pump, hoses, coolant flow paths, bleeding procedures. Turbocharger System: Sequential turbo operation, wastegates, boost control solenoids, intercooler piping, diagnosis of turbocharger issues. Fuel System Detailed: Fuel pump, injectors, fuel pressure regulator, fuel filter, ECU control, fuel delivery diagnosis. Electrical Wiring Diagrams: Comprehensive wiring diagrams for all vehicle systems, including engine control, lighting, chassis, and body electrical. Procedures Included Maintenance: Scheduled maintenance, Fluid changes (oil, coolant, brake fluid, transmission fluid), Filter replacements, Spark plug replacement Repair: Engine overhaul, Transmission repair, Suspension component replacement, Brake system service, Electrical system diagnostics and repair, Body panel repair Troubleshooting: Diagnostic procedures, DTC (Diagnostic Trouble Codes) explanations and solutions, Component testing Specifications: Torque specifications, Gap specifications, Tolerances Diagnostics Procedures: Detailed diagnostic flowcharts, wiring diagrams, trouble code interpretation, component testing procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and advanced electrical diagnostics Engine Rebuild: Complete engine disassembly, inspection, component replacement (seals, O-rings, bearings), and reassembly procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original factory documents, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary, Wankel Displacement: 1.3 Liters (654cc x 2 rotor housings) Performance Horsepower: 255-280 PS (188-206 kW; 252-276 hp) depending on model year and market Torque: 294-314 Nm (217-231 lb-ft) depending on model year and market Fuel System Fuel Injection: Multi-point fuel injection (MPI) Turbocharging: Sequential twin-turbocharger system Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (specific recommendations in manual) Coolant Type: Mazda Long Life Coolant (or equivalent ethylene glycol-based with silicates) 🔧 Transmission Standard Transmission Type: 5-speed manual (RWD) Optional Transmission Type: 4-speed automatic (available on some base models) Features Clutch Type: Hydraulic, multi-plate (sports models may have twin-plate options) Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 (check manual for exact specification) 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Weights Curb Weight: Approx. 1280-1350 kg (2822-2976 lbs) depending on trim 🛡️ Safety Features Ratings Crash Test Results: NHTSA: Frontal: 4 stars (driver and passenger). Specific ratings may vary by year. Active Features Active Safety Features: Optional ABS (Anti-lock Braking System) Passive Features Passive Safety Features: Driver and passenger airbags, front and rear crumple zones, reinforced safety cage 💡 Technology Features Infotainment Infotainment Features: Cassette player or CD player, AM/FM radio, optional Bose premium audio system. Driver Assistance Driver Assistance Features: Cruise control, optional ABS. Connectivity Connectivity Features: Basic, with power antenna and speaker systems....