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Mazda RX7 RX-7 2001 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S Year: 2001 Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Key Selling Points: Rotary engine, exceptional handling, distinctive styling Competitive Analysis Primary Competitors: Nissan 300ZX, Toyota Supra, Porsche 911 Key Features Unique Selling Proposition: Twin-rotor Wankel rotary engine (13B-REW) Handling Focus: Balanced chassis, rear-wheel drive, advanced suspension 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Repair and Service Page Count Estimated Pages: 1500+ Manual Type Manual Format: Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, fuel system, cooling system, exhaust system Chassis: Suspension, steering, brakes, wheels, tires Electrical: Wiring diagrams, lighting, ignition, starting, charging, accessories, ECUs Body: Interior, exterior panels, glass, seals, HVAC Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, component testing Repair: Component removal and installation, adjustments, rebuild procedures Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth Level: Professional Technician Level Detail Level: Includes detailed diagrams, schematics, and step-by-step instructions 📊 Manual Specifications File Format Searchable Text: Yes Print Quality Resolution: High-resolution images and text Binding Type Binding: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Twin-Turbocharged Engine Configuration: Two-Rotor Displacement: 1308 cc (2 x 654 cc) Performance Horsepower Hp: 280 PS (276 hp; 206 kW) at 6500 rpm Torque Lb Ft: 294 lb-ft (399 Nm) at 5000 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (S-MPFI) with sequential twin-turbocharging Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Cooling Type: Liquid-Cooled Ignition System Ignition Type: Electronic Ignition 🔧 Transmission Standard Transmission Type: 6-speed Manual Optional Transmission Type: 4-speed Automatic (less common) Features Clutch Type: Hydraulic Clutch Gear Ratios Gear Ratios Manual: 1st: 3.333, 2nd: 2.157, 3rd: 1.481, 4th: 1.150, 5th: 1.000, 6th: 0.794 (typical for '01 model) Drivetrain Drivetrain Layout: Rear-Wheel Drive (RWD) Differential Differential Type: Limited-Slip Differential (LSD) 📐 Dimensions Exterior Length Mm: 4295 mm Width Mm: 1750 mm Height Mm: 1230 mm Wheelbase Mm: 2505 mm Front Track Mm: 1460 mm Rear Track Mm: 1450 mm Weights Curb Weight Kg: 1310-1350 kg (depending on trim and options) Gross Weight Rating Kg: Approximately 1600 kg Cargo Cargo Volume Liters: N/A (Sports Coupe) 🛡️ Safety Features Ratings NHTSA Front Impact: Not Rated (Vehicle era) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Standard (TCS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-point Inertia-reel Seatbelts with Pretensioners Chassis Safety Rollover Protection: Integrated Roll Hoop (Structural component of chassis) 💡 Technology Features Infotainment Audio System: Bose premium audio system with CD player (optional) Climate Control: Automatic climate control Driver Assistance Cruise Control: Standard Headlights: Pop-up Headlights with Halogen bulbs Connectivity Connectivity Features: N/A (Pre-modern infotainment era) 🔧 Maintenance Service Intervals Oil Change Interval Miles: 5,000 miles (or as per manual recommendation) Spark Plug Replacement Miles: 60,000 miles (specialized rotary spark plugs) Timing Belt Replacement Miles: N/A (Rotary engines do not have timing belts; they use apex seals and a different timing system) Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 (Synthetic recommended) Engine Oil Capacity Liters: 5.1 liters (with filter) Transmission Fluid Type: API GL-4 SAE 75W-90 Gear Oil Differential Fluid Type: API GL-5 SAE 80W-90 Hypoid Gear Oil Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) Known Issues Apex Seal Wear: Potential for wear over time, leading to compression loss. Regular oil changes and proper engine warm-up are crucial. Vacuum Lines: Aging rubber vacuum lines can crack and cause boost leaks or rough idling. Ignition System: Coil packs and igniters can fail. Regular inspection and replacement are recommended. Oil Metering Pump: Can become clogged or fail, affecting lubrication to the apex seals. 📚 Vehicle History Brand Heritage Mazda Rotary Legacy: Mazda's long-standing commitment and pioneering work with the Wankel rotary engine. Model Evolution Third Generation Fd: Introduced in 1991, considered a design and engineering masterpiece, celebrated for its performance and handling. Series 6 Updates: The 2001 model year falls within the Series 6 updates, featuring subtle cosmetic and mechanical refinements over earlier models. Production Production Years: 1991-2002 Production Location: Hofu, Yamaguchi, Japan 🏆 Awards & Recognition Recognitions Car And Driver Ten Best: Named to Car and Driver's Ten Best list multiple times. Motor Trend Import Car Of The Year: Nominated for MotorTrend's Import Car of the Year. Ratings Handling Reputation: Consistently praised by automotive journalists for its superb handling dynamics and driver engagement.
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Stichworte: 2001 Car Cars Mazda Misc RX-7 RX7
Mazda RX7 RX-7 2001 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Code:
FD3S
Year:
2001
Codes
Chassis Code:
FD3S
Engine Code:
13B-REW
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Key Selling Points:
Rotary engine, exceptional handling, distinctive styling
Competitive Analysis
Primary Competitors:
Nissan 300ZX, Toyota Supra, Porsche 911
Key Features
Unique Selling Proposition:
Twin-rotor Wankel rotary engine (13B-REW)
Handling Focus:
Balanced chassis, rear-wheel drive, advanced suspension
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Repair and Service
Page Count
Estimated Pages:
1500+
Manual Type
Manual Format:
Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, fuel system, cooling system, exhaust system
Chassis:
Suspension, steering, brakes, wheels, tires
Electrical:
Wiring diagrams, lighting, ignition, starting, charging, accessories, ECUs
Body:
Interior, exterior panels, glass, seals, HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, component testing
Repair:
Component removal and installation, adjustments, rebuild procedures
Specifications:
Torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth Level:
Professional Technician Level
Detail Level:
Includes detailed diagrams, schematics, and step-by-step instructions
📊 Manual Specifications
File Format
Searchable Text:
Yes
Print Quality
Resolution:
High-resolution images and text
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Twin-Turbocharged
Engine Configuration:
Two-Rotor
Displacement:
1308 cc (2 x 654 cc)
Performance
Horsepower Hp:
280 PS (276 hp; 206 kW) at 6500 rpm
Torque Lb Ft:
294 lb-ft (399 Nm) at 5000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (S-MPFI) with sequential twin-turbocharging
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Cooling Type:
Liquid-Cooled
Ignition System
Ignition Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Transmission Type:
4-speed Automatic (less common)
Features
Clutch Type:
Hydraulic Clutch
Gear Ratios
Gear Ratios Manual:
1st: 3.333, 2nd: 2.157, 3rd: 1.481, 4th: 1.150, 5th: 1.000, 6th: 0.794 (typical for '01 model)
Drivetrain
Drivetrain Layout:
Rear-Wheel Drive (RWD)
Differential
Differential Type:
Limited-Slip Differential (LSD)
📐 Dimensions
Exterior
Length Mm:
4295 mm
Width Mm:
1750 mm
Height Mm:
1230 mm
Wheelbase Mm:
2505 mm
Front Track Mm:
1460 mm
Rear Track Mm:
1450 mm
Weights
Curb Weight Kg:
1310-1350 kg (depending on trim and options)
Gross Weight Rating Kg:
Approximately 1600 kg
Cargo
Cargo Volume Liters:
N/A (Sports Coupe)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not Rated (Vehicle era)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (TCS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point Inertia-reel Seatbelts with Pretensioners
Chassis Safety
Rollover Protection:
Integrated Roll Hoop (Structural component of chassis)
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with CD player (optional)
Climate Control:
Automatic climate control
Driver Assistance
Cruise Control:
Standard
Headlights:
Pop-up Headlights with Halogen bulbs
Connectivity
Connectivity Features:
N/A (Pre-modern infotainment era)
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
5,000 miles (or as per manual recommendation)
Spark Plug Replacement Miles:
60,000 miles (specialized rotary spark plugs)
Timing Belt Replacement Miles:
N/A (Rotary engines do not have timing belts; they use apex seals and a different timing system)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 (Synthetic recommended)
Engine Oil Capacity Liters:
5.1 liters (with filter)
Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
Differential Fluid Type:
API GL-5 SAE 80W-90 Hypoid Gear Oil
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Known Issues
Apex Seal Wear:
Potential for wear over time, leading to compression loss. Regular oil changes and proper engine warm-up are crucial.
Vacuum Lines:
Aging rubber vacuum lines can crack and cause boost leaks or rough idling.
Ignition System:
Coil packs and igniters can fail. Regular inspection and replacement are recommended.
Oil Metering Pump:
Can become clogged or fail, affecting lubrication to the apex seals.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's long-standing commitment and pioneering work with the Wankel rotary engine.
Model Evolution
Third Generation Fd:
Introduced in 1991, considered a design and engineering masterpiece, celebrated for its performance and handling.
Series 6 Updates:
The 2001 model year falls within the Series 6 updates, featuring subtle cosmetic and mechanical refinements over earlier models.
Production
Production Years:
1991-2002
Production Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best list multiple times.
Motor Trend Import Car Of The Year:
Nominated for MotorTrend's Import Car of the Year.
Ratings
Handling Reputation:
Consistently praised by automotive journalists for its superb handling dynamics and driver engagement.
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