🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC3S Generation: Second Generation (FC) Years Covered: 1986-1989 👋 Introduction Market Position Market Position: Performance-oriented sports coupe renowned for its rotary engine technology. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota Supra, Nissan 300ZX, and Porsche 944, differentiating itself with its unique Wankel rotary engine and handling characteristics. Key Features Key Features: Rotary engine, lightweight chassis, rear-wheel drive, balanced handling, distinctive styling. 📋 Manual Details Coverage Coverage Areas: Complete repair and service Page Count Page Count: Not specified, but described as 'Complete repair manual' Type Manual Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Systems Covered: General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Clutch, Manual Transmission, Front & Rear Axle, Steering System, Braking System, Wheels & Tires, Suspension, Body, Body Electrical System, Heating & Air Conditioning Systems, Technical Data, Special Tools Procedures Procedures Included: Diagnosis, troubleshooting, repair, maintenance, component replacement, adjustments Depth Technical Depth: Comprehensive, covering detailed repair procedures, specifications, and diagrams for all major vehicle systems. Engine Engine Repair Procedures: Detailed procedures for engine disassembly, assembly, component inspection, apex seal replacement, rotor housing machining, and tuning. Fuel System Fuel System Repair: Fuel pump testing, injector diagnosis, fuel pressure regulation, emission control system troubleshooting (including O2 sensors, air pumps). Electrical System Electrical System Coverage: Wiring diagrams, component testing, troubleshooting starter, alternator, ignition system (dual ignition is common on rotary engines), lighting, and accessory circuits. Transmission Transmission Repair: Manual transmission overhaul, clutch replacement, automatic transmission fluid changes and basic troubleshooting. Suspension Suspension Repair: Front and rear suspension component replacement (ball joints, control arms, bushings), shock absorber/strut replacement, wheel alignment procedures. Brakes Braking System Repair: Brake pad and rotor replacement, caliper overhaul, brake bleeding procedures, ABS system diagnosis and repair (if equipped). Steering Steering System Repair: Power steering pump and rack inspection/replacement, steering linkage components, wheel alignment. Body Body Repair: Panel removal and installation, door mechanisms, window operation, rust prevention and repair guidance. Hvac HVAC System Repair: Air conditioning system servicing (refrigerant handling), heater core replacement, blower motor testing, control panel troubleshooting. Technical Data Technical Data Sections: Specifications for engine timing, fuel pressure, ignition timing, valve clearances (if applicable, though rotary engines do not have conventional valves), torque specifications for fasteners. Special Tools Special Tools Coverage: Identification and usage of specialized tools required for specific repair procedures, particularly those related to the rotary engine and drivetrain. 📊 Manual Specifications File Format File Format: PDF Compatibility Compatibility: Windows/Mac Delivery Delivery Method: Instant Download Print Quality Print Quality: Downloadable PDF allows for digital viewing and printing of high-quality pages with diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code Range: 13B Displacement: 1.3 L (654 cc x 2 rotors) Performance Horsepower Range: 146 hp to 200 hp (depending on year and trim) Torque Range: 130 lb-ft to 195 lb-ft (depending on year and trim) Fuel System Fuel Delivery: Fuel Injection (EFI) Emission Control Emission System: Catalytic converter, EGR system, secondary air injection (depending on market and year) Maintenance Rotary Specific Maintenance: Apex seal inspection/replacement, rotor housing care, oil metering system checks. Engine Code 1986 1988 Engine Code: 13B (Naturally Aspirated, Turbocharged) Engine Code 1989 Onwards Engine Code: 13B (Naturally Aspirated, Turbocharged, Series 5 updates may begin in late 1989 models, though this manual seems to cover the bulk of the FC generation). Turbo Variants Turbocharger System: Intercooled turbocharger system on 'Turbo II' models, requiring specific maintenance and diagnosis. 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic (available on some models) Features Transmission Type: Rear-wheel drive 📐 Dimensions Exterior Body Styles: Coupe, Convertible Weights Curb Weight Range: Approx. 2700-3000 lbs Wheelbase Wheelbase Range: Approx. 95.7 inches (2430 mm) Length Overall Length Range: Approx. 168.9 - 170.1 inches (4300 - 4320 mm) Width Overall Width Range: Approx. 66.5 inches (1690 mm) Height Overall Height Range: Approx. 49.6 - 50.4 inches (1260 - 1280 mm) 🛡️ Safety Features Ratings Safety Ratings: NCAP and IIHS ratings may vary by market and year, generally considered safe for its era. Passive Features Passive Safety Features: Seatbelts, padded interior surfaces. Active Features Active Safety Features: Disc brakes (front and rear), optional Anti-lock Braking System (ABS). 💡 Technology Features Infotainment Infotainment Features: Early models featured basic AM/FM/Cassette players. Later models may have had optional CD players. Analog gauges were standard. Driver Assistance Driver Assistance Features: Optional Anti-lock Braking System (ABS) available on some trims. Connectivity Connectivity Features: No modern connectivity features such as Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil...
Performance-oriented sports coupe renowned for its rotary engine technology.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota Supra, Nissan 300ZX, and Porsche 944, differentiating itself with its unique Wankel rotary engine and handling characteristics.
Comprehensive, covering detailed repair procedures, specifications, and diagrams for all major vehicle systems.
Engine
Engine Repair Procedures:
Detailed procedures for engine disassembly, assembly, component inspection, apex seal replacement, rotor housing machining, and tuning.
Fuel System
Fuel System Repair:
Fuel pump testing, injector diagnosis, fuel pressure regulation, emission control system troubleshooting (including O2 sensors, air pumps).
Electrical System
Electrical System Coverage:
Wiring diagrams, component testing, troubleshooting starter, alternator, ignition system (dual ignition is common on rotary engines), lighting, and accessory circuits.
Front and rear suspension component replacement (ball joints, control arms, bushings), shock absorber/strut replacement, wheel alignment procedures.
Brakes
Braking System Repair:
Brake pad and rotor replacement, caliper overhaul, brake bleeding procedures, ABS system diagnosis and repair (if equipped).
Steering
Steering System Repair:
Power steering pump and rack inspection/replacement, steering linkage components, wheel alignment.
Body
Body Repair:
Panel removal and installation, door mechanisms, window operation, rust prevention and repair guidance.
Hvac
HVAC System Repair:
Air conditioning system servicing (refrigerant handling), heater core replacement, blower motor testing, control panel troubleshooting.
Technical Data
Technical Data Sections:
Specifications for engine timing, fuel pressure, ignition timing, valve clearances (if applicable, though rotary engines do not have conventional valves), torque specifications for fasteners.
Special Tools
Special Tools Coverage:
Identification and usage of specialized tools required for specific repair procedures, particularly those related to the rotary engine and drivetrain.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility
Compatibility:
Windows/Mac
Delivery
Delivery Method:
Instant Download
Print Quality
Print Quality:
Downloadable PDF allows for digital viewing and printing of high-quality pages with diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code Range:
13B
Displacement:
1.3 L (654 cc x 2 rotors)
Performance
Horsepower Range:
146 hp to 200 hp (depending on year and trim)
Torque Range:
130 lb-ft to 195 lb-ft (depending on year and trim)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Emission Control
Emission System:
Catalytic converter, EGR system, secondary air injection (depending on market and year)
Maintenance
Rotary Specific Maintenance:
Apex seal inspection/replacement, rotor housing care, oil metering system checks.
Engine Code 1986 1988
Engine Code:
13B (Naturally Aspirated, Turbocharged)
Engine Code 1989 Onwards
Engine Code:
13B (Naturally Aspirated, Turbocharged, Series 5 updates may begin in late 1989 models, though this manual seems to cover the bulk of the FC generation).
Turbo Variants
Turbocharger System:
Intercooled turbocharger system on 'Turbo II' models, requiring specific maintenance and diagnosis.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic (available on some models)
Features
Transmission Type:
Rear-wheel drive
📐 Dimensions
Exterior
Body Styles:
Coupe, Convertible
Weights
Curb Weight Range:
Approx. 2700-3000 lbs
Wheelbase
Wheelbase Range:
Approx. 95.7 inches (2430 mm)
Length
Overall Length Range:
Approx. 168.9 - 170.1 inches (4300 - 4320 mm)
Width
Overall Width Range:
Approx. 66.5 inches (1690 mm)
Height
Overall Height Range:
Approx. 49.6 - 50.4 inches (1260 - 1280 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
NCAP and IIHS ratings may vary by market and year, generally considered safe for its era.
Passive Features
Passive Safety Features:
Seatbelts, padded interior surfaces.
Active Features
Active Safety Features:
Disc brakes (front and rear), optional Anti-lock Braking System (ABS).
💡 Technology Features
Infotainment
Infotainment Features:
Early models featured basic AM/FM/Cassette players. Later models may have had optional CD players. Analog gauges were standard.
Driver Assistance
Driver Assistance Features:
Optional Anti-lock Braking System (ABS) available on some trims.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Rotary engines benefit from frequent oil changes.
Spark Plug Replacement:
Check and replace as per manual recommendations, often around 30,000 miles for standard plugs, platinum/iridium plugs may last longer. Rotary engines use two spark plugs per rotor.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Use a quality oil specifically formulated for rotary engines if possible due to higher operating temperatures and unique lubrication needs.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mazda's FL22 coolant or equivalent is recommended for later models but early models will have different specifications detailed in the manual.
Transmission Fluid Type:
Manual: API GL-4 or GL-5, SAE 75W-90 gear oil. Automatic: ATF Dexron II or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Dexron II ATF or equivalent.
Differential Fluid Type:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Known Issues:
Apex seal wear, carbon build-up in exhaust ports, vacuum hose degradation, oil seal failures (especially on turbocharged models), cooling system maintenance critical for rotary engines.
Technical Specifications
Towing Capacity:
Not designed for towing.
Oil Capacity
Engine Oil Capacity:
Approximately 5.5 US quarts (5.2 liters) for 13B engine with filter change. Check manual for exact capacity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of rotary engine development, starting with the Cosmo.
Model Evolution
Model Evolution:
The FC generation, produced from 1985-1992, represented a significant update from the SA22C/FB generation, featuring a more aerodynamic design and improved chassis dynamics, often referred to as the 'Savanna RX-7' in Japan. Turbocharged variants (GTU, GXL, GTi, Turbo II) offered enhanced performance.
Production
Production Period:
1985-1992 (Second Generation)
Model Designation
Model Designation Japan:
Savanna RX-7
Model Designation International
Model Designation International:
RX-7
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