Apex Seal Replacement (Rotary specific), Eccentric Shaft Lubrication, Compression Testing (Rotary specific), Engine Mount Replacement, Fuel Injector Servicing, ECU Reprogramming
Technical Depth
Depth:
Comprehensive Factory Level - Includes detailed diagrams, specifications, torque values, diagnostic trees, and step-by-step repair instructions for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick keyword access to information.
Print Quality
Print Readability:
High-resolution scans ensuring clear diagrams, text, and component identification.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda RENESIS (Rotary Engine)
Engine Code Early:
13B-MSP (230 PS variant)
Engine Code Late:
13B-MSP (212-232 PS variants)
Displacement Cc:
1308 cc (2 x 654 cc rotor chambers)
Performance
Horsepower Hp Early:
238 hp (175 kW) @ 8200 rpm
Horsepower Hp Late:
212-232 hp (156-171 kW) @ 7500-8200 rpm (depending on trim/transmission)
Torque Lb-Ft Early:
159 lb-ft (216 Nm) @ 5500 rpm
Torque Lb-Ft Late:
159-160 lb-ft (216-217 Nm) @ 5000-5500 rpm (depending on trim/transmission)
Fuel System
Fuel Delivery:
Electronic Port Fuel Injection (PFI) with Direct Injection (DI) in later models (DISI - Direct Injection Spark Ignition)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Wet Sump with Oil Metering Injector (API SG, SH, SJ, SL, SM grade oil recommended, specifically Mazda RX-8 specific oil or equivalent with appropriate viscosity and additive package)
Rotary Specifics
Apex Seals:
Critical wear component; requires proper lubrication and engine management. Manual covers inspection and replacement procedures.
Oil Consumption:
Designed for slight oil consumption for lubrication of apex seals; manual details checks and recommended additives.
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
6-speed Automatic Transmission (optional on certain trims)
Features
Clutch Type:
Hydraulically Actuated Multi-Plate Clutch
Fluid Specifications Manual
Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil (e.g., Mazda Genuine Gear Oil, or equivalent)
Fluid Specifications Automatic
Transmission Fluid:
Mazda ATF-FZ or equivalent.
📐 Dimensions
Exterior
Length Mm:
4435 mm (174.6 in)
Width Mm:
1770 mm (69.7 in)
Height Mm:
1340 mm (52.8 in)
Wheelbase Mm:
2700 mm (106.3 in)
Front Track Mm:
1500 mm (59.1 in)
Rear Track Mm:
1505 mm (59.3 in)
Weights
Curb Weight Kg Manual:
1460 kg (3219 lbs) - varies by trim
Curb Weight Kg Automatic:
1485 kg (3274 lbs) - varies by trim
Gross Vehicle Weight Rating Kg:
1850 kg (4079 lbs) - approximate
Cargo
Trunk Volume Liters:
207 L (7.3 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2004 model)
IIHS Side Impact:
Good (2004 model)
Active Features
Electronic Stability Control:
Standard on most models (DSC - Dynamic Stability Control, with Traction Control System - TCS)
Anti Lock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags Front:
Driver and Passenger Front Airbags
Airbags Side:
Front Side-Impact Airbags
Airbags Curtain:
Optional/Standard depending on trim level (Side-Curtain Airbags)
Seatbelts:
3-point ELR Seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system available on higher trims, AM/FM/CD/MP3, auxiliary input.
Navigation:
Optional touch-screen navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard/Optional depending on trim
Connectivity
Bluetooth:
Available on later models and higher trims for hands-free calling.
Performance Tech
Engine Management:
Advanced ECU with various sensors for optimal rotary engine performance and emissions control.
🔧 Maintenance
Service Intervals Engine Oil
Interval Km:
5,000 km or 6 months (whichever comes first) - critical for rotary engine health
Interval Miles:
3,000 miles or 6 months (whichever comes first) - critical for rotary engine health
Service Intervals Air Filter
Interval Km:
30,000 km
Interval Miles:
20,000 miles
Service Intervals Spark Plugs
Interval Km:
50,000 km (Platinum/Iridium recommended)
Interval Miles:
30,000 miles (Platinum/Iridium recommended)
Service Intervals Coolant
Interval Km:
100,000 km or 5 years
Interval Miles:
60,000 miles or 5 years
Fluid Specifications
Engine Oil Viscosity:
SAE 0W-20 (preferred) or 5W-30. Consult manual for specific API/ILSAC certifications.
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron III/Mercon or Mazda Genuine ATF-III
Known Issues
Rotary Engine Apex Seals:
Wear is a common concern, especially with improper maintenance or driving habits. Manual details compression testing and replacement.
Ignition Coils:
Coil packs can fail, leading to misfires. Manual covers testing and replacement.
Oil Level Management:
Crucial for rotary engines; manual emphasizes frequent checks and topping up with appropriate oil.
Catalytic Converter:
Can be susceptible to fouling from oil consumption if not managed. Manual covers diagnostic procedures.
Common Repairs
Clutch Replacement:
A common wear item, especially in manual transmission models.
Rear Wheel Bearings:
Can experience wear over time. Manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Continuation of Mazda's pioneering work with the rotary engine, notably the RX-7 series.
Model Evolution
Introduction Year:
2003 (North America 2004)
Facelifts:
Significant facelift occurred in 2008 with revised styling, updated interior, and introduction of DI technology on some models.
Trim Levels:
Base, Touring, GT, Shinka Edition (limited), Sport, Grand Touring (post-facelift). Variations in features, engine power, and transmission availability.
Production
Production Years:
2003-2012
Manufacturing Location:
Hofu, Yamaguchi Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 2004 and 2005.
World Car Of The Year Finalist:
Finalist for World Car of the Year in 2004.
Car Of The Year Japan:
Won Japanese Car of the Year award for 2003-2004.
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