Mercedes-Benz 300TD 1976-1985 Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 300TD Model Code: W123 Series Codes Chassis Code: W123 Engine Code: OM617 (Diesel) 👋 Introduction Market Position Positioning: The Mercedes-Benz 300TD (W123 diesel variants) was positioned as a durable, luxurious, and fuel-efficient mid-size executive car, renowned for its robust engineering and longevity. Competitive Analysis Competitors: Competed with other European luxury sedans and estates from brands like BMW, Audi, Volvo, and Jaguar during its production run. Its diesel engine offered a distinct advantage in fuel economy. Key Features Unique Selling Points: Legendary Mercedes-Benz build quality, the reliable OM617 five-cylinder diesel engine, exceptional ride comfort, advanced safety features for its era, and impressive durability. 📋 Manual Details Coverage Areas Applicable Years: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 Body Styles: Sedan, Coupe, Wagon (Estate/T-Model), potentially Limousine variants Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (OM617 diesel), Fuel System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System Drivetrain: Manual Transmission, Automatic Transmission, Driveshafts, Differentials, Axles Chassis: Suspension (front and rear), Steering System, Brake System (hydraulic, front disc, rear drum/disc), Wheel Bearings Electrical: Wiring Diagrams, Lighting System, Ignition System, Instruments and Gauges, Power Accessories, Fuses and Relays, Battery Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System (Heating, Ventilation, Air Conditioning), Convertible Tops (if applicable) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Adjustments, Spark Plug Replacement (for gasoline variants), Glow Plug Checks Troubleshooting: Diagnostic Procedures for common issues, symptom-based troubleshooting guides Repair: Component Removal and Installation, Engine Overhaul, Transmission Rebuilds, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair Technical Depth Depth: Comprehensive, covering routine maintenance, diagnostics, and in-depth mechanical and electrical repairs. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick access to specific information Print Quality Quality: High-resolution scans, ensuring clarity of diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder, naturally aspirated Diesel Engine Code: OM617.912 (typically) Displacement: 3.0 Liters (2998 cc) Performance Horsepower: Approx. 77-83 hp (depending on specific market/tuning) Torque: Approx. 130-137 lb-ft (176-186 Nm) at around 2400 RPM Fuel System Injection Type: Bosch Inline Fuel Injection Pump Fuel Type: Diesel Cooling System Coolant Type: Mercedes-Benz Specification Coolant (e.g., MB 325.0 or equivalent blue/green glycol-based antifreeze) Lubrication System Oil Type: API CD or CE rated Diesel Engine Oil, SAE 15W-40 or 10W-30 depending on climate Oil Capacity: Approx. 7.5 Liters (with filter) Ignition System Glow Plugs: Pre-combustion chamber type glow plugs, crucial for cold starts 🔧 Transmission Standard Type: 4-speed Manual Transmission (often) Optional Type: 4-speed Automatic Transmission (e.g., 4G-Tronic) Features Automatic Transmission Fluid: Dexron II or equivalent ATF 📐 Dimensions Exterior Length: Approx. 4725-4750 mm (Sedan) Width: Approx. 1790 mm Height: Approx. 1420-1440 mm (Sedan) Weights Curb Weight: Approx. 1450-1600 kg (depending on body style and equipment) 🛡️ Safety Features Ratings Crash Safety: Designed to meet rigorous safety standards of its era; featured crumple zones and reinforced passenger cell. Specific NHTSA/Euro NCAP ratings may not be directly available for this vintage. Active Features Braking: Power-assisted front disc brakes, rear drum brakes (later models may have rear discs). Anti-lock Braking System (ABS) became available on some later W123 models, though less common on the 300TD. Passive Features Restraints: Seat belts (lap belts in front, potentially three-point in rear depending on year/market), padded dashboard, collapsible steering column. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette player (often optional or upgraded later). Speakers located in doors and rear parcel shelf. Driver Assistance Cruise Control: Available as an option on many models. Connectivity Availability: N/A (No factory connectivity features like Bluetooth or USB as standard for this era). 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 - 10,000 km or 6-12 months (refer to manual for precise interval based on driving conditions) Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on environment Fuel Filter Replacement: Every 20,000 - 40,000 km or as needed Coolant Flush: Every 2-3 years or as recommended Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Brake Fluid Power Steering Fluid: ATF Dexron II or equivalent Known Issues Common Problems: Rust (especially wheel arches, rocker panels, jacking points), Injector pump seals (OM617), Glow plug issues, Vacuum leaks, Heater control valve failures, Potential for oil cooler leaks. Diesel Specific Issues: Injector pump timing, fuel system bleeding after filter changes, cold start reliability if glow plug system is not maintained. Part Numbers Oil Filter Example: Mann-Filter MH 120 / MB Part No. 000 180 2309 (example, verify for specific...
The Mercedes-Benz 300TD (W123 diesel variants) was positioned as a durable, luxurious, and fuel-efficient mid-size executive car, renowned for its robust engineering and longevity.
Competitive Analysis
Competitors:
Competed with other European luxury sedans and estates from brands like BMW, Audi, Volvo, and Jaguar during its production run. Its diesel engine offered a distinct advantage in fuel economy.
Key Features
Unique Selling Points:
Legendary Mercedes-Benz build quality, the reliable OM617 five-cylinder diesel engine, exceptional ride comfort, advanced safety features for its era, and impressive durability.
Suspension (front and rear), Steering System, Brake System (hydraulic, front disc, rear drum/disc), Wheel Bearings
Electrical:
Wiring Diagrams, Lighting System, Ignition System, Instruments and Gauges, Power Accessories, Fuses and Relays, Battery
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, HVAC System (Heating, Ventilation, Air Conditioning), Convertible Tops (if applicable)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Adjustments, Spark Plug Replacement (for gasoline variants), Glow Plug Checks
Troubleshooting:
Diagnostic Procedures for common issues, symptom-based troubleshooting guides
Repair:
Component Removal and Installation, Engine Overhaul, Transmission Rebuilds, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Technical Depth
Depth:
Comprehensive, covering routine maintenance, diagnostics, and in-depth mechanical and electrical repairs. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick access to specific information
Print Quality
Quality:
High-resolution scans, ensuring clarity of diagrams and text
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder, naturally aspirated Diesel
Engine Code:
OM617.912 (typically)
Displacement:
3.0 Liters (2998 cc)
Performance
Horsepower:
Approx. 77-83 hp (depending on specific market/tuning)
Torque:
Approx. 130-137 lb-ft (176-186 Nm) at around 2400 RPM
API CD or CE rated Diesel Engine Oil, SAE 15W-40 or 10W-30 depending on climate
Oil Capacity:
Approx. 7.5 Liters (with filter)
Ignition System
Glow Plugs:
Pre-combustion chamber type glow plugs, crucial for cold starts
🔧 Transmission
Standard
Type:
4-speed Manual Transmission (often)
Optional
Type:
4-speed Automatic Transmission (e.g., 4G-Tronic)
Features
Automatic Transmission Fluid:
Dexron II or equivalent ATF
📐 Dimensions
Exterior
Length:
Approx. 4725-4750 mm (Sedan)
Width:
Approx. 1790 mm
Height:
Approx. 1420-1440 mm (Sedan)
Weights
Curb Weight:
Approx. 1450-1600 kg (depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Safety:
Designed to meet rigorous safety standards of its era; featured crumple zones and reinforced passenger cell. Specific NHTSA/Euro NCAP ratings may not be directly available for this vintage.
Active Features
Braking:
Power-assisted front disc brakes, rear drum brakes (later models may have rear discs). Anti-lock Braking System (ABS) became available on some later W123 models, though less common on the 300TD.
Passive Features
Restraints:
Seat belts (lap belts in front, potentially three-point in rear depending on year/market), padded dashboard, collapsible steering column.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player (often optional or upgraded later). Speakers located in doors and rear parcel shelf.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Availability:
N/A (No factory connectivity features like Bluetooth or USB as standard for this era).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 - 10,000 km or 6-12 months (refer to manual for precise interval based on driving conditions)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on environment
Injector pump timing, fuel system bleeding after filter changes, cold start reliability if glow plug system is not maintained.
Part Numbers
Oil Filter Example:
Mann-Filter MH 120 / MB Part No. 000 180 2309 (example, verify for specific model)
Air Filter Example:
Mann-Filter C 22 125 / MB Part No. 115 094 05 04 (example, verify for specific model)
📚 Vehicle History
Brand Heritage
Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and durability, established long before the W123 generation.
Model Evolution
W123 Generation:
The W123 chassis, introduced in 1976, succeeded the W114/W115 'Stroke Eight' series. The 300TD specifically represents the diesel wagon variant, known for its practicality and efficiency.
Production
Production Years:
W123 Series: 1976-1986 (global production, specific 300TD production aligns with manual coverage)
Manufacturing Locations:
Germany, Austria, South Africa, Argentina, others
🏆 Awards & Recognition
Recognitions
General Reputation:
The W123 series, including the 300TD, is widely regarded as one of Mercedes-Benz's most reliable and durable models, earning it a cult following among enthusiasts and taxi drivers alike.
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