2007 Mercedes-Benz G500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2007 Codes Chassis Code: W463 👋 Introduction Market Position Segment: Luxury Full-Size SUV / Off-Road Vehicle Competitive Analysis Competitors: Land Rover Range Rover, Lexus LX, Cadillac Escalade, Toyota Land Cruiser Key Features Unique Selling Points: Unrivaled off-road capability combined with luxury, robust build quality, legendary G-Wagen heritage, triple differential locks. 📋 Manual Details Coverage Areas Region Covered: Global (North America, Europe, Asia, etc. applicable) Page Count Estimated Pages: Varies by specific software build, typically 3000+ pages for full factory service manual Manual Type Type: Official Service and Repair Manual Software Language Language: English (primarily, with potential for multi-language support in factory builds) Format Format: Software (CD/DVD/Downloadable, proprietary Mercedes-Benz format like WIS) 📖 Manual Coverage Systems Covered Engine: Complete diagnosis, repair, overhaul, and specifications for M113 E50 engine. Transmission: Service, repair, and diagnosis for 722.6 (5G-Tronic) automatic transmission. Drivetrain: Front/rear axles, differentials, transfer case (3-differential lock system), driveshafts, CV joints. Suspension: Independent front suspension, solid rear axle, coil springs, shock absorbers, leveling system (if equipped). Brakes: Front and rear disc brakes, ABS, EBD, BAS (Brake Assist), ESP (Electronic Stability Program), parking brake. Steering: Hydraulic power steering system, steering column, linkage. Electrical: Battery, alternator, starter, fuse box diagrams, lighting systems, horn, wiper system. Electronics: Engine control module (ECM), transmission control module (TCM), body control module (BCM), climate control, audio system, navigation (if equipped). Body: Body panel removal/installation, door mechanisms, glass, seals, interior trim, bumpers. HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant recharge. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, seat belt operation and testing. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake, power steering, transmission), filter replacements, lubrication. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common fault analysis. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Engine and transmission overhaul procedures, including disassembly, inspection, and reassembly. Diagnostics: Use of Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis), system checks, sensor testing. Installation: Component replacement and installation guidelines, including torque specifications. Technical Depth Depth: Comprehensive: From basic fluid checks and filter changes to full engine/transmission rebuilds and complex electronic diagnostics. 📊 Manual Specifications File Format File Type: Proprietary Mercedes-Benz electronic format (typically accessed via dedicated software) Print Quality Quality: High-resolution digital images, schematics, and text. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code: M113 E50 Engine Type: Naturally Aspirated V8 SOHC (Single Overhead Camshaft with 3 valves per cylinder, 2 intake, 1 exhaust) Displacement: 4966 cc (5.0 Liters) Performance Horsepower: 292 hp @ 5500 rpm Torque: 339 lb-ft @ 2800-4000 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) with sequential multiport fuel injection. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Specifications Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 9.0:1 Engine Oil Capacity: 8.0 Liters (8.5 US Quarts) Recommended Oil Viscosity: SAE 0W-40 or 5W-40 (MB 229.5 specification) Cooling System Capacity: Approx. 11.0 Liters (2.9 US Gallons) Recommended Coolant: Mercedes-Benz specification 325.0 / 326.0 (Antifreeze/Coolant Concentrate) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (722.6 G-Tronic) Optional Optional Transmission: N/A for 2007 G500 in most markets Features Torque Converter Lockup: Yes, provides more efficient direct drive at cruising speeds. Shift Modes: Comfort (C) and Sport (S) modes. Fluid Capacity Transmission Fluid Capacity: Approx. 8.0 Liters (204-205 series, check specific procedure for accurate measurement) Fluid Specifications Transmission Fluid Type: MB 236.10 / 236.12 (ATF) 📐 Dimensions Exterior Length: 4527 mm (178.2 in) Width: 1810 mm (71.3 in) (excluding mirrors) Height: 1934 mm (76.1 in) Wheelbase: 2850 mm (112.2 in) Ground Clearance: Approx. 205 mm (8.1 in) (standard) / Higher with off-road packages Weights Curb Weight: Approx. 2450 kg (5401 lbs) Gross Vehicle Weight Rating: Approx. 3200 kg (7055 lbs) Towing Capacity: Up to 3500 kg (7716 lbs) (braked trailer) 🛡️ Safety Features Ratings NHTSA Rating: Varies by test year and specific model configuration; generally good for its era, but not as comprehensively tested as modern vehicles. Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program (ESP) Bas: Brake Assist System (BAS) Traction Control: All-time 4-wheel drive with traction control systems. Passive Features Airbags: Front airbags, side airbags (front), optional rear side airbags. Seatbelts: 3-point inertia-reel seat belts with pre-tensioners and belt force limiters. Rollover Protection: Designed with a low center of gravity for an SUV and robust chassis for its intended use, but roll-over risk exists in extreme situations. 💡 Technology Features Infotainment Head Unit: Factory Mercedes-Benz COMAND (Cockpit Management and Navigation) Navigation: Optional GPS Navigation system with CD-ROM/DVD-ROM map updates. Audio System: Premium audio system, potentially with CD changer and harman/kardon sound system option. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional front and rear parking sensors (Parktronic). Connectivity Bluetooth: Optional Bluetooth phone integration...
Yes, provides more efficient direct drive at cruising speeds.
Shift Modes:
Comfort (C) and Sport (S) modes.
Fluid Capacity
Transmission Fluid Capacity:
Approx. 8.0 Liters (204-205 series, check specific procedure for accurate measurement)
Fluid Specifications
Transmission Fluid Type:
MB 236.10 / 236.12 (ATF)
📐 Dimensions
Exterior
Length:
4527 mm (178.2 in)
Width:
1810 mm (71.3 in) (excluding mirrors)
Height:
1934 mm (76.1 in)
Wheelbase:
2850 mm (112.2 in)
Ground Clearance:
Approx. 205 mm (8.1 in) (standard) / Higher with off-road packages
Weights
Curb Weight:
Approx. 2450 kg (5401 lbs)
Gross Vehicle Weight Rating:
Approx. 3200 kg (7055 lbs)
Towing Capacity:
Up to 3500 kg (7716 lbs) (braked trailer)
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by test year and specific model configuration; generally good for its era, but not as comprehensively tested as modern vehicles.
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (ESP)
Bas:
Brake Assist System (BAS)
Traction Control:
All-time 4-wheel drive with traction control systems.
Passive Features
Airbags:
Front airbags, side airbags (front), optional rear side airbags.
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners and belt force limiters.
Rollover Protection:
Designed with a low center of gravity for an SUV and robust chassis for its intended use, but roll-over risk exists in extreme situations.
💡 Technology Features
Infotainment
Head Unit:
Factory Mercedes-Benz COMAND (Cockpit Management and Navigation)
Navigation:
Optional GPS Navigation system with CD-ROM/DVD-ROM map updates.
Audio System:
Premium audio system, potentially with CD changer and harman/kardon sound system option.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional front and rear parking sensors (Parktronic).
Connectivity
Bluetooth:
Optional Bluetooth phone integration (often requires separate cradle).
Auxiliary Input:
Likely has an auxiliary audio input or CD changer interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).
Major Service Intervals:
Refer to manual for intervals for spark plugs, transmission fluid, coolant, brake fluid, etc., often at 30,000, 60,000, or 100,000 mile milestones.
Fluid Specifications
Brake Fluid Type:
DOT 4 Plus (MB 331.0 specification)
Power Steering Fluid:
MB 236.3 specification (e.g., Pentosin CHF 11S or equivalent)
Transfer Case Fluid:
MB 235.4 specification (e.g., SAE 75W-80 GL-5)
Differential Fluid Front Rear:
MB 235.7 specification (e.g., SAE 75W-85 GL-5)
Known Issues
Common Wear Items:
Certain rubber bushings (control arms, sway bars), potential for leaks in valve covers or oil pan gaskets, HVAC blower motor resistor, EGT sensor issues on some V8 models.
Electronic Quirks:
Occasional issues with window regulators, door lock actuators, and climate control modules; requires proper diagnostic tools for troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long history of producing rugged, capable off-road vehicles dating back to military applications and early Geländewagen models.
Model Evolution
Generation:
W463 (introduced in 1989, with significant updates throughout its production life)
Key Updates For 2007:
Likely includes updated interior trim, potentially minor powertrain enhancements, and updated electronic systems compared to earlier W463 models. The M113 engine was a staple for this generation.
Production
Production Years For G500 W463:
1998-2008 (market dependent)
Manufacturing Location:
Graz, Austria (contract manufactured by Magna Steyr)
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its exceptional off-road prowess and durability by automotive journalists and enthusiasts.
Ratings
Consumer Reports Ratings:
Varies by model year and specific test, but generally rated well for reliability and durability, though fuel economy is a common critique.
Certifications
Oem Certification:
This manual is officially licensed, indicating it's sourced directly from or endorsed by Mercedes-Benz.
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