Mercedes-Benz W140 STAR Classic Service & Repair Manual 1992-1999 (DVD ISO)
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W140 S-Class Generation Designation: W140 Body Styles Covered: Sedan (Standard Wheelbase), Sedan (Long Wheelbase - SEL) Codes Chassis Code: W140 👋 Introduction Market Position Vehicle Segment: Full-size luxury sedan, representing the pinnacle of Mercedes-Benz engineering and comfort for its era Brand Positioning: Flagship model, known for its advanced technology, opulent interior, and robust construction Competitive Analysis Primary Competitors: BMW 7 Series (E32/E38), Lexus LS 400, Cadillac DeVille, Jaguar XJ, Rolls-Royce Silver Spirit Key Features Defining Characteristics: Double-glazed windows for exceptional quietness, advanced electronic climate control, sophisticated suspension systems (optional active suspension), powerful V8 and V12 engines, extensive use of advanced materials Manual Value Proposition Manual Benefit: Essential resource for maintaining and repairing the complex systems of the W140, ensuring longevity and optimal performance 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Engine Variants Covered: All engine variants offered during the specified model years (e.g., M104 3.2L I6, M119 4.2L V8, M119 5.0L V8, M120 6.0L V12) Trim Levels Covered: All trim levels within the W140 range Page Count Estimated Page Count: Extensive (typically thousands of pages for a complete workshop manual covering multiple engine options and years) Manual Type Type: Digital Workshop Service & Repair Manual Language Language: Likely English (based on typical product descriptions for this market, though not explicitly stated) Format File Format: ISO (DVD Image) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, engine management (ECU/DME) Transmission Drivetrain: Automatic transmission (e.g., 722.3, 722.4, 722.6), torque converter, driveshafts, differential, rear axle Chassis Suspension Steering: Front and rear suspension (including optional ABC or hydropneumatic systems if applicable), steering system, wheel alignment Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), traction control (ASR), brake rotor and pad replacement, brake fluid specifications Electrical Electronics: Complete electrical system, wiring diagrams, starter, alternator, battery, lighting, power windows, mirrors, seats, climate control, body control modules (BCM) Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, seals, convertible top mechanisms (if applicable) Body Interior: Interior trim, dashboard, seats, safety restraints (airbags), climate control system, audio system Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), specific diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhauls, electrical component repair Diagnostic Procedures: Step-by-step fault finding for various systems, including electrical diagnostics and sensor testing Wiring Diagrams: Detailed, integrated wiring diagrams for all major systems, crucial for electrical troubleshooting Component Disassembly Reassembly: Detailed instructions for removing, servicing, and reinstalling virtually every component of the vehicle Technical Depth Depth: Comprehensive factory-level workshop manual, suitable for professional technicians and advanced DIYers Detail Level: Includes detailed sub-steps, notes, cautions, and warnings, enhancing accuracy and safety Illustration Quality: Features detailed illustrations, drawings, and photos, including enlarged insets for intricate parts 📊 Manual Specifications File Format Compression: ISO file format, requires disc imaging software for access or mounting File Size: > 1.3GB Print Quality Digital Quality: High quality, complete, and intact digital reproduction, free from missing or corrupt pages/sections Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: M104 Engine Displacement 1: 3.2 Liters (3199 cc) Engine Configuration 1: Inline 6-cylinder, DOHC, 4 valves per cylinder Engine Horsepower 1: Approx. 228 hp @ 5500 rpm Engine Torque 1: Approx. 229 lb-ft @ 3750 rpm Engine Code 2: M119 Engine Displacement 2: 4.2 Liters (4196 cc) / 5.0 Liters (4973 cc) Engine Configuration 2: V8, DOHC, 4 valves per cylinder Engine Horsepower 2: Approx. 275 hp (4.2L) / 322 hp (5.0L) @ 5500 rpm Engine Torque 2: Approx. 295 lb-ft (4.2L) / 354 lb-ft (5.0L) @ 3900 rpm Engine Code 3: M120 Engine Displacement 3: 6.0 Liters (5987 cc) Engine Configuration 3: V12, DOHC, 4 valves per cylinder Engine Horsepower 3: Approx. 389 hp @ 5200 rpm Engine Torque 3: Approx. 420 lb-ft @ 3800 rpm Performance Acceleration 0 60Mph Typical: 6.3 seconds (5.0L V8) to 5.5 seconds (6.0L V12) Fuel System Injection System: Bosch KE-Jetronic (early models) or Bosch ME-Motronic (later models), Sequential Multi-Port Fuel Injection (SFI) for V8 and V12 Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (722.3/722.4) on earlier models and base engines Optional Transmission Type Optional: 5-speed Automatic (722.6 'NAG' - New Automatic Gearbox) on later models and higher-performance engines (V8 and V12) Features Transmission Control: Electronic transmission control (ETC) on later 722.6 units Fluid Type: Mercon V or equivalent for 722.3/722.4, ATF LT 71141 or equivalent for 722.6 (specific specifications detailed in manual) 📐 Dimensions Exterior Length Standard Wheelbase: Approx. 197.6 inches Length Long Wheelbase: Approx. 204.5 inches Width: Approx. 73.6 inches Height: Approx. 57.4 inches Weights...
Sedan (Standard Wheelbase), Sedan (Long Wheelbase - SEL)
Codes
Chassis Code:
W140
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan, representing the pinnacle of Mercedes-Benz engineering and comfort for its era
Brand Positioning:
Flagship model, known for its advanced technology, opulent interior, and robust construction
Competitive Analysis
Primary Competitors:
BMW 7 Series (E32/E38), Lexus LS 400, Cadillac DeVille, Jaguar XJ, Rolls-Royce Silver Spirit
Key Features
Defining Characteristics:
Double-glazed windows for exceptional quietness, advanced electronic climate control, sophisticated suspension systems (optional active suspension), powerful V8 and V12 engines, extensive use of advanced materials
Manual Value Proposition
Manual Benefit:
Essential resource for maintaining and repairing the complex systems of the W140, ensuring longevity and optimal performance
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Engine Variants Covered:
All engine variants offered during the specified model years (e.g., M104 3.2L I6, M119 4.2L V8, M119 5.0L V8, M120 6.0L V12)
Trim Levels Covered:
All trim levels within the W140 range
Page Count
Estimated Page Count:
Extensive (typically thousands of pages for a complete workshop manual covering multiple engine options and years)
Manual Type
Type:
Digital Workshop Service & Repair Manual
Language
Language:
Likely English (based on typical product descriptions for this market, though not explicitly stated)
Optional integrated cellular phone system (early analogue or digital).
Climate Control
System Type:
Dual-zone automatic climate control (Thermotronic) with micro-filter and cabin air sensors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for specific intervals based on engine and driving conditions)
Major Service Interval:
Around 30,000 miles (e.g., spark plugs, fuel filter, coolant flush)
Fluid Specifications
Engine Oil Specification:
MB 229.1, API SJ or higher (e.g., 0W-40, 5W-40, 5W-30 depending on climate)
Coolant Specification:
MB 325.0 / 326.0 (Ethylene Glycol based coolant, blue color)
Brake Fluid Specification:
DOT 4
Known Issues
Wiring Harnesses:
Biodegradable insulation on some wiring harnesses (especially 1992-1995 models) can degrade, requiring replacement.
Cooling System:
Plastic components (like coolant reservoirs, expansion tanks, and intake manifold runners) can become brittle and crack.
Window Regulators:
Plastic components in window regulator mechanisms can fail.
Door Panels:
Sagging door panels due to adhesive failure is common.
Electronics:
Various electronic modules and sensors can be prone to failure over time due to age and heat.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Brand Reputation:
Renowned for engineering excellence, luxury, durability, and technological innovation
Model Evolution
Predecessor:
W126 S-Class
Successor:
W220 S-Class
Production
Production Years Global:
1991-1998 (model years 1992-1999)
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards might be scarce due to its market segment and era, the W140 was widely recognized for its benchmark-setting comfort, quietness, and technological advancements, influencing subsequent luxury sedan designs.
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