Basic Information Identification Make: Mercedes-Benz Model: E-Class Generation Internal Chassis Code: W211 Production Years Covered: 2003-2007 Codes Body Styles Covered: Sedan (W211), Wagon (S211) Introduction Market Position Segment: Executive Sedan/Wagon Key Competitors: BMW 5 Series (E60), Audi A6 (C6), Lexus GS (GRS190). Competitive Analysis Usp For 211: Advanced safety features (e.g., optional Distronic Plus, Pre-Safe), innovative technology (e.g., SBC brakes), and luxurious interior comfort. Key Features Design Philosophy: Mercedes-Benz's signature blend of elegance, sportiness, and technological advancement. Powertrain Options Availability: Wide range of V6, V8 gasoline engines, and efficient inline-4 and V6 diesel engines. Technology Introduction: Introduction of the Sensotronic Brake Control (SBC) system on early models, later replaced by conventional hydraulic brakes. Manual Details Coverage Areas Geographical Coverage: Global (primarily European and North American market specifications) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) Manual Specifications File Format Quality: High-resolution PDF with searchable text and clear, legible images. Print Quality: Designed for printing with clear text and diagrams, suitable for professional workshop environments. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Software Requirements: Adobe Acrobat Reader (or compatible PDF viewer). Manual Coverage Systems Covered Engine Mechanical: All gasoline and diesel engine overhauls, component replacement, timing, diagnostics, emissions controls. Transmission Mechanical: Automatic Transmission (722.6 NAG1) and Manual Transmission (if applicable) overhaul, component replacement, fluid service, troubleshooting. Drivetrain: Front Axle, Rear Axle, Driveshafts, Differential, Wheel Bearings, CV Joints. Brakes: ABS, ESP, SBC (Sensotronic Brake Control - early models), Brake Calipers, Rotors, Lines, Fluid Service, Parking Brake. Suspension Steering: Front and Rear Suspension Systems, Shock Absorbers, Springs, Control Arms, Bushings, Power Steering System, Steering Rack, Tie Rods. Electrical System: 12V Battery System, Alternator, Starter, Fuses, Relays, Wiring Diagrams, Lighting Systems, Power Accessories. Body Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, Headliner, Sunroof, Windows. HVAC: Climate Control System, A/C Compressor, Condenser, Evaporator, Heater Core, Blower Motor, Controls. Comfort Controls: Power Seats, Heated Seats, Memory Seats, Power Mirrors, Power Windows, Keyless Entry, Central Locking. Diagnostics: OBD-II Diagnosis, Diagnostic Trouble Codes (DTCs), Sensor Data Interpretation, Special Tools for Diagnosis. Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Service, Brake Fluid Service, Transmission Fluid Service, Air Filter Replacement. Routine Repairs: Component replacement (e.g., alternator, starter, water pump, fuel pump), belt replacement, hose replacement. Engine Rebuilding: Engine teardown, inspection, machining specifications, reassembly, torque specifications. Transmission Overhaul: Complete disassembly, part identification, reassembly of automatic and manual transmissions. Brake System Service: Brake pad and rotor replacement, caliper overhaul, bleeding procedure, SBC system calibration. Suspension Component Replacement: Strut/shock absorber replacement, control arm replacement, ball joint replacement, steering component replacement. Electrical Component Diagnosis: Troubleshooting of electrical faults, sensor testing, actuator testing, wiring harness repair. Body Panel Alignment: Door, hood, trunk alignment procedures, panel repair and replacement. HVAC System Repair: Refrigerant system servicing, component replacement, leak detection, control module diagnosis. Troubleshooting Guides: Systematic approaches to diagnosing common and complex problems with detailed symptom-to-cause mapping. Technical Depth Depth: Comprehensive (A-Z), covering basic maintenance to complete overhauls and advanced diagnostics. Diagnostic Capabilities: Detailed guidance on using diagnostic scanners, interpreting live data, and performing actuator tests. Wiring Diagrams: Full electrical schematics for all major systems, including component location and connector pinouts. Torque Specifications: Precise torque values for all critical fasteners across all vehicle systems. Specifications Tolerances: Detailed dimensional specifications and wear tolerances for engine, transmission, and suspension components. Special Tool Requirements: Identification and use of specialized tools required for specific repair and diagnostic procedures. Engine Specifications Primary Engine Engine Codes Common: M271 (1.8L Supercharged), M112 (2.6L/3.2L V6), M272 (2.5L/3.0L/3.5L V6), M113 (4.3L/5.0L/5.4L V8), M273 (4.7L/5.5L V8), OM646 (2.2L I4 Diesel), OM647 (2.7L I5 Diesel), OM642 (3.0L V6 Diesel). Performance Horsepower Range: 160 hp (OM646) to 493 hp (W211 AMG E55/E63). Torque Range: 240 Nm (OM646) to 700 Nm (W211 AMG E55). Fuel System Injection Type: Electronic Fuel Injection (EFI), Direct Injection (DI) on later models (e.g., M272/M273). Fuel Type: Premium Unleaded Gasoline, Diesel (Euro spec). Engine Management ECU Details: ME (Motor Electronic), CDI (Common Rail Diesel Injection) control units. Transmission Standard Transmission Types: 5-speed Automatic (722.6 NAG1), 7-speed Automatic (722.9 7G-Tronic), 6-speed Manual (less common). Optional Drivetrain: Rear-Wheel Drive (RWD), Optional 4MATIC All-Wheel Drive (AWD). Features Automatic Transmission Features: Driver-adaptive shifting, Comfort (C) and Sport (S) modes, Manual mode (M) via shifter or paddles. Fluid Specifications Automatic Transmission Fluid Type: MB 236.14 (for 722.6 and 722.9 transmissions, check VIN for exact spec). Dimensions Exterior Wheelbase Sedan: 115.5 inches (2935 mm) Wheelbase Wagon: 112.4 inches (2855 mm) Length Sedan Range: 190.2 - 192.4 inches (4830 - 4887 mm) Width Overall: 71.7 inches (1820 mm) Weights Curb Weight Range: 3,500 - 4,200 lbs (1590 - 1905 kg) depending on engine and options. Safety Features Ratings NHTSA Ratings: Generally good ratings, often 5-star in frontal...