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Mercedes SL Class R230 Series Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Chassis Code: R230 Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Product Code: MB-SL-R230-WSMRM-0311 👋 Introduction Market Position Vehicle Class: Grand Tourer (GT), Luxury Sports Convertible Target Audience: Affluent consumers seeking high-performance, luxurious, and technologically advanced personal transport Competitive Analysis Key Competitors: BMW 6 Series Convertible, Jaguar XK, Porsche 911 Cabriolet, Maserati GranTurismo Key Features Design Philosophy: Elegant styling, advanced comfort features, potent V8 and V12 powertrains, retractable hardtop (Vario-roof) Technological Highlights: Active Body Control (ABC) suspension, bi-xenon headlights, advanced infotainment (COMAND), adaptive cruise control (Distronic) 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable PDF Platform Coverage: All R230 Chassis variants within the specified years Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling system Engine Management: Fuel injection system, ignition system, engine control unit (ECU), sensors, emissions control, diagnostics Transmission Automatic: 722.6xx (5-speed), 722.9xx (7-speed) - removal, installation, overhaul, hydraulic system, electronic control Transmission Manual: Not applicable for R230 SL-Class, exclusively automatic transmissions Drivetrain: Rear-wheel drive, driveshafts, differential, axles Suspension: Active Body Control (ABC) system, strut replacement, hydraulic lines, accumulators, control modules, conventional suspension components Brakes: Hydraulic system, ABS, ESP, brake discs, pads, calipers, bleeding procedures, parking brake Steering: Power steering system, steering column, tie rods, steering gear Electrical System: 12V battery, charging system, starter, lighting, fuses, relays, wiring diagrams, CAN bus system Body And Interior: Body panels, doors, hood, trunk lid, convertible top mechanism (Vario-roof), interior trim, seats, HVAC Climate Control: Automatic climate control, A/C system components, refrigerant, blower motor, control panels Infotainment And Navigation: COMAND system, radio, CD changer, navigation unit, speaker system, antenna Safety Systems: Airbags, seatbelt pre-tensioners, SRS module, crash sensors Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement, brake inspections Troubleshooting: Diagnostic trouble codes (DTCs), fault finding, symptom-based diagnostics Component Removal Installation: Detailed step-by-step instructions for major and minor components Overhaul And Rebuild: Instructions for engine and transmission overhaul, including torque specifications and tolerances Electrical Diagnostics: Wiring diagrams interpretation, component testing, signal tracing V Diagnostic Procedures: Specific procedures for diagnosing ABC system faults, including pressure testing and solenoid valve checks Convertible Top Repair: Vario-roof hydraulic system maintenance, adjustments, and troubleshooting Technical Depth Diagnostic Tools: Information on required diagnostic tools like STAR Diagnosis (XENTRY/DAS), and specialized testers Torque Specifications: Comprehensive list of torque values for all critical fasteners Clearances And Tolerances: Precise measurements for engine, transmission, and suspension component clearances Wiring Diagrams: Detailed, color-coded wiring schematics for all vehicle systems Special Tools: Identification and usage of Mercedes-Benz specific tools required for repairs 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality: High-resolution scans/documents, suitable for printing Digital Features: Clickable table of contents, internal links Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Range: M113 (V8), M273 (V8), M156 (V8 AMG), M137 (V12), M275 (V12 Bi-turbo) Displacement Range: 4.7L, 5.0L, 5.5L, 6.0L, 6.3L (AMG) Performance Horsepower Range: 302 hp (SL 500 early) to 603 hp (SL 65 AMG) Torque Range: 339 lb-ft (SL 500 early) to 738 lb-ft (SL 65 AMG) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) or Direct Injection (DI) on later models Fuel Type: Premium Unleaded Gasoline (91 RON or higher) Technical Specs Valvetrain: SOHC (M113, M137) or DOHC (M273, M156, M275) with 3 or 4 valves per cylinder, some with variable valve timing (VVT) Cylinder Configuration: V8 and V12 🔧 Transmission Standard Transmission Type Early: 5-speed Automatic (722.6) Optional Transmission Type Later: 7-speed Automatic (722.9 MCT/AMG SPEEDSHIFT for AMG models) Features Driver Selectable Modes: Comfort (C), Sport (S), Manual (M) modes Fluid Type: MB 236.10 or MB 236.14 Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: Approx. 4536-4653 mm (178.6-183.2 in) Width: Approx. 1800-1815 mm (70.9-71.5 in) Height: Approx. 1300-1315 mm (51.2-51.8 in) Wheelbase: Approx. 2560 mm (100.8 in) Weights Curb Weight Range: Approx. 1770-1970 kg (3902-4343 lbs) Gross Vehicle Weight Rating: Varies by model, typically around 2200-2400 kg Cargo Trunk Volume: Approx. 317 L (11.2 cu ft) with roof up, reduced with roof down 🛡️ Safety Features Ratings NHTSA Ratings: While specific NHTSA ratings for the R230 may not be directly published for all years, Mercedes-Benz vehicles of this era generally achieved high safety standards, often 4 or 5 stars in relevant categories. Active Features Stability Control: Electronic Stability Program (ESP) Traction Control: ASR (Acceleration Slip Regulation) Braking Assistance: Anti-lock Braking System (ABS), Brake Assist (BAS) Passive Features Airbag Systems: Front airbags, side airbags, head airbags, roll-over protection system Seat Belts: Pre-tensioning seatbelts with force limiters Convertible Top...
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Mercedes SL Class R230 Series Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL-Class
Chassis Code:
R230
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Codes
Product Code:
MB-SL-R230-WSMRM-0311
👋 Introduction
Market Position
Vehicle Class:
Grand Tourer (GT), Luxury Sports Convertible
Target Audience:
Affluent consumers seeking high-performance, luxurious, and technologically advanced personal transport
Competitive Analysis
Key Competitors:
BMW 6 Series Convertible, Jaguar XK, Porsche 911 Cabriolet, Maserati GranTurismo
Key Features
Design Philosophy:
Elegant styling, advanced comfort features, potent V8 and V12 powertrains, retractable hardtop (Vario-roof)
Technological Highlights:
Active Body Control (ABC) suspension, bi-xenon headlights, advanced infotainment (COMAND), adaptive cruise control (Distronic)
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Platform Coverage:
All R230 Chassis variants within the specified years
Page Count
Estimated Page Count:
1000+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling system
Engine Management:
Fuel injection system, ignition system, engine control unit (ECU), sensors, emissions control, diagnostics
Transmission Automatic:
722.6xx (5-speed), 722.9xx (7-speed) - removal, installation, overhaul, hydraulic system, electronic control
Transmission Manual:
Not applicable for R230 SL-Class, exclusively automatic transmissions
Drivetrain:
Rear-wheel drive, driveshafts, differential, axles
Suspension:
Active Body Control (ABC) system, strut replacement, hydraulic lines, accumulators, control modules, conventional suspension components
Brakes:
Hydraulic system, ABS, ESP, brake discs, pads, calipers, bleeding procedures, parking brake
Steering:
Power steering system, steering column, tie rods, steering gear
Electrical System:
12V battery, charging system, starter, lighting, fuses, relays, wiring diagrams, CAN bus system
Body And Interior:
Body panels, doors, hood, trunk lid, convertible top mechanism (Vario-roof), interior trim, seats, HVAC
Climate Control:
Automatic climate control, A/C system components, refrigerant, blower motor, control panels
Infotainment And Navigation:
COMAND system, radio, CD changer, navigation unit, speaker system, antenna
Safety Systems:
Airbags, seatbelt pre-tensioners, SRS module, crash sensors
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement, brake inspections
Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding, symptom-based diagnostics
Component Removal Installation:
Detailed step-by-step instructions for major and minor components
Overhaul And Rebuild:
Instructions for engine and transmission overhaul, including torque specifications and tolerances
Electrical Diagnostics:
Wiring diagrams interpretation, component testing, signal tracing
V Diagnostic Procedures:
Specific procedures for diagnosing ABC system faults, including pressure testing and solenoid valve checks
Convertible Top Repair:
Vario-roof hydraulic system maintenance, adjustments, and troubleshooting
Technical Depth
Diagnostic Tools:
Information on required diagnostic tools like STAR Diagnosis (XENTRY/DAS), and specialized testers
Torque Specifications:
Comprehensive list of torque values for all critical fasteners
Clearances And Tolerances:
Precise measurements for engine, transmission, and suspension component clearances
Wiring Diagrams:
Detailed, color-coded wiring schematics for all vehicle systems
Special Tools:
Identification and usage of Mercedes-Benz specific tools required for repairs
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality:
High-resolution scans/documents, suitable for printing
Digital Features:
Clickable table of contents, internal links
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Range:
M113 (V8), M273 (V8), M156 (V8 AMG), M137 (V12), M275 (V12 Bi-turbo)
Displacement Range:
4.7L, 5.0L, 5.5L, 6.0L, 6.3L (AMG)
Performance
Horsepower Range:
302 hp (SL 500 early) to 603 hp (SL 65 AMG)
Torque Range:
339 lb-ft (SL 500 early) to 738 lb-ft (SL 65 AMG)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI) or Direct Injection (DI) on later models
Fuel Type:
Premium Unleaded Gasoline (91 RON or higher)
Technical Specs
Valvetrain:
SOHC (M113, M137) or DOHC (M273, M156, M275) with 3 or 4 valves per cylinder, some with variable valve timing (VVT)
Cylinder Configuration:
V8 and V12
🔧 Transmission
Standard
Transmission Type Early:
5-speed Automatic (722.6)
Optional
Transmission Type Later:
7-speed Automatic (722.9 MCT/AMG SPEEDSHIFT for AMG models)
Features
Driver Selectable Modes:
Comfort (C), Sport (S), Manual (M) modes
Fluid Type:
MB 236.10 or MB 236.14 Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
Approx. 4536-4653 mm (178.6-183.2 in)
Width:
Approx. 1800-1815 mm (70.9-71.5 in)
Height:
Approx. 1300-1315 mm (51.2-51.8 in)
Wheelbase:
Approx. 2560 mm (100.8 in)
Weights
Curb Weight Range:
Approx. 1770-1970 kg (3902-4343 lbs)
Gross Vehicle Weight Rating:
Varies by model, typically around 2200-2400 kg
Cargo
Trunk Volume:
Approx. 317 L (11.2 cu ft) with roof up, reduced with roof down
🛡️ Safety Features
Ratings
NHTSA Ratings:
While specific NHTSA ratings for the R230 may not be directly published for all years, Mercedes-Benz vehicles of this era generally achieved high safety standards, often 4 or 5 stars in relevant categories.
Active Features
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
ASR (Acceleration Slip Regulation)
Braking Assistance:
Anti-lock Braking System (ABS), Brake Assist (BAS)
Passive Features
Airbag Systems:
Front airbags, side airbags, head airbags, roll-over protection system
Seat Belts:
Pre-tensioning seatbelts with force limiters
Convertible Top Safety:
Integrated roll-over protection bars, automatic deployment system
💡 Technology Features
Infotainment
Head Unit:
COMAND (Cockpit Management and Navigation) NTG 2.5 system featuring integrated navigation, radio, CD/DVD player, optional voice control.
Audio System:
Harman Kardon premium sound system with multiple speakers.
Driver Assistance
Adaptive Cruise Control:
DISTRONIC (optional)
Parking Assistance:
Front and rear parking sensors (PARKTRONIC).
Lighting Technology:
Bi-xenon headlights with active curve illumination and headlamp washers.
Connectivity
Bluetooth Interface:
Integrated Bluetooth connectivity for hands-free calling (Tele Aid system may also be present).
Other Tech Features
Keyless Go:
Keyless entry and ignition system (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (flexible service system, check specific model year)
Major Service Intervals:
Often around 30,000 miles or 3 years for transmission fluid, brake fluid, coolant, and spark plug replacement (refer to manual for specifics).
Abc System Maintenance:
Regular flushing and replacement of ABC fluid and filter is crucial, typically every 40,000-60,000 miles or as recommended.
Fluid Specifications
Engine Oil:
MB 229.5 (e.g., Mobil 1 0W-40 or equivalent full synthetic)
Coolant:
MB 325.0 or MB 325.5 (Ethylene Glycol based)
Brake Fluid:
DOT 4 Plus (or DOT 4 ESP)
Power Steering Fluid:
MB 236.3 (Mineral oil-based)
Abc Fluid:
MB 343.0 or MB 345.0 (Mineral Oil-based hydraulic fluid)
Known Issues
Abc System Leaks:
Common issues include leaks from hydraulic lines, accumulators, and pump seals. ABC fluid degradation can cause system failure.
Vario Roof Mechanism:
Hydraulic leaks, sensor failures, or mechanical binding in the roof operation can occur.
Ignition Coils:
Early models with M113 engines could experience ignition coil failure.
Catalytic Converters:
Premature failure on some V12 models due to specific operating conditions.
Transmission Conductor Plate:
Common on 722.9 transmissions, leading to shifting issues.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz boasts a long history of producing luxury grand tourers and roadsters, dating back to models like the 300 SL 'Gullwing'.
Model Evolution
Predecessor:
R129 SL-Class
Key Innovations R230:
Introduction of the Vario-roof (retractable hardtop), Active Body Control (ABC), bi-xenon headlamps with active curve illumination.
Facelifts:
Significant facelift occurred for the 2007 model year, introducing revised styling, engine updates (e.g., M273 V8), and technology enhancements.
Production
Production Period:
2001-2011 (with the specified manual covering the 2003-2011 model years)
Manufacturing Plant:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Design Awards:
The R230 SL-Class consistently received praise for its elegant styling and luxurious appointments, often being recognized in luxury automotive segments.
Ratings
Consumer Reports Ratings:
Variable consumer satisfaction ratings depending on the model year and specific issues experienced, particularly concerning the ABC system.
Certifications
Iso Certification:
As a Mercedes-Benz product, manufacturing processes adhere to ISO 9001 and ISO 14001 quality and environmental standards.
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