Mercury Montego Complete Workshop Service Repair Manual 2007
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🏷️ Basic Information Identification Make: Mercury Model: Montego Year: 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Positioning: The Mercury Montego, introduced for the 2005 model year, was positioned as a mid-size sedan offering comfortable cruising and practicality, aiming to appeal to a mature demographic within the Mercury brand lineup. Competitive Analysis Competitors: Competed against other mid-size sedans of its era, including the Toyota Camry, Honda Accord, Chevrolet Impala, and Ford Fusion (which shared its platform). Key Features Features Of Model: Known for its spacious interior, comfortable ride, and a range of available V6 and V8 engines (though V8 was primarily in the sibling Ford Five Hundred and later Montego variants). The 2007 model offered various trim levels enhancing comfort and features. 📋 Manual Details Coverage Areas Model Variants Covered: All Mercury Montego models, including base, Luxury, Premier, and Sport trim levels, all engine options, and all transmission types. Page Count Estimated Page Count: Comprehensive (Exact count not specified, but described as covering all procedures A-Z). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, cooling, lubrication, fuel delivery, and exhaust systems. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, and actuators. Transmission Manual: Service and repair of automatic transmissions, including fluid changes, valve body diagnostics, torque converter service, and internal component overhauls. Drivetrain: Front-wheel drive (FWD) components, drive axles, CV joints, differential service, and related components. Brakes: Hydraulic system, brake fluid service, disc brake components (pads, rotors, calipers), drum brake components (shoes, drums), ABS system diagnostics and repair. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, wheel alignment procedures, and specifications. Steering: Power steering system service, steering rack diagnostics and repair, steering column components, and tie rods. Electrical System: 12-volt electrical system, battery, charging system, lighting (headlights, taillights, interior), wiring diagrams, fuse and relay locations, body control module (BCM) diagnostics. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant servicing, blower motor, evaporator, condenser, and controls. Body And Interior: Body panel removal and installation, door mechanisms, interior trim components, upholstery, glass replacement, and body hardware. Restraints: Airbag system diagnosis and repair, seat belt mechanisms, and SRS module. Diagnostics: On-board diagnostics (OBD-II) procedures, trouble code interpretation, diagnostic scan tool usage, and troubleshooting flowcharts. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid level checks, spark plug replacement, and lubrication. Repair: Detailed step-by-step repair instructions for all major vehicle systems and components. Troubleshooting: Diagnostic procedures and troubleshooting guides for common and complex vehicle problems. Overhaul: Complete engine and transmission overhaul procedures for major component rebuilding. Installation: Instructions for installing replacement parts and accessories. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed specifications and procedures suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High Quality (allows for clear printing of text and images). Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download - Printable) Software Requirements Required Software: Adobe Reader (free download available) ⚙️ Engine Specifications Primary Engine Engine 1: 3.0L Duratec 30 V6 Engine 1 Power: Approx. 203 horsepower @ 6,000 RPM Engine 1 Torque: Approx. 207 lb-ft @ 4,000 RPM Engine 1 Fuel System: Electronic Fuel Injection (EFI) Engine 1 Bore X Stroke: 3.50 x 3.27 inches (89.0 x 83.0 mm) Engine 1 Displacement: 182 cu in (2967 cc) Engine 1 Compression Ratio: 9.7:1 Optional Engine Engine 2: 3.5L Cyclone V6 (Late Model/Specific Trims, shared with Ford models) Engine 2 Power: Approx. 263 horsepower @ 6,250 RPM Engine 2 Torque: Approx. 249 lb-ft @ 4,500 RPM Engine 2 Fuel System: Electronic Fuel Injection (EFI) Engine 2 Displacement: 213 cu in (3496 cc) 🔧 Transmission Standard Transmission Type Standard: 6-speed Automatic (6F50) Optional Transmission Type Optional: CVT (Continuously Variable Transmission) - Used in earlier versions/related models, less common in 2007 Montego, but coverage likely included for completeness. Features Transmission Features: Front-wheel drive (FWD) standard. All-wheel drive (AWD) was available on related Ford models and potentially on higher Montego trims, though less common. The manual would cover all configurations. 📐 Dimensions Exterior Length: Approx. 197.2 inches (5009 mm) Width: Approx. 73.9 inches (1877 mm) Height: Approx. 59.3 inches (1506 mm) Wheelbase Wheelbase: Approx. 114.6 inches (2911 mm) Weights Curb Weight Min: Approx. 3,500 lbs (1588 kg) Curb Weight Max: Approx. 3,800 lbs (1724 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger) in frontal offset crash tests. NHTSA Side Impact: Good (for front and rear passengers) in side-impact crash tests. IIHS Frontal Offset: Good IIHS Side Impact: Good Active Features ABS: Standard...
The Mercury Montego, introduced for the 2005 model year, was positioned as a mid-size sedan offering comfortable cruising and practicality, aiming to appeal to a mature demographic within the Mercury brand lineup.
Competitive Analysis
Competitors:
Competed against other mid-size sedans of its era, including the Toyota Camry, Honda Accord, Chevrolet Impala, and Ford Fusion (which shared its platform).
Key Features
Features Of Model:
Known for its spacious interior, comfortable ride, and a range of available V6 and V8 engines (though V8 was primarily in the sibling Ford Five Hundred and later Montego variants). The 2007 model offered various trim levels enhancing comfort and features.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All Mercury Montego models, including base, Luxury, Premier, and Sport trim levels, all engine options, and all transmission types.
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but described as covering all procedures A-Z).
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, and actuators.
Transmission Manual:
Service and repair of automatic transmissions, including fluid changes, valve body diagnostics, torque converter service, and internal component overhauls.
Drivetrain:
Front-wheel drive (FWD) components, drive axles, CV joints, differential service, and related components.
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, wheel alignment procedures, and specifications.
Steering:
Power steering system service, steering rack diagnostics and repair, steering column components, and tie rods.
Electrical System:
12-volt electrical system, battery, charging system, lighting (headlights, taillights, interior), wiring diagrams, fuse and relay locations, body control module (BCM) diagnostics.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant servicing, blower motor, evaporator, condenser, and controls.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim components, upholstery, glass replacement, and body hardware.
Restraints:
Airbag system diagnosis and repair, seat belt mechanisms, and SRS module.
Routine maintenance tasks such as oil changes, filter replacements, fluid level checks, spark plug replacement, and lubrication.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems and components.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common and complex vehicle problems.
Overhaul:
Complete engine and transmission overhaul procedures for major component rebuilding.
Installation:
Instructions for installing replacement parts and accessories.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed specifications and procedures suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High Quality (allows for clear printing of text and images).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download - Printable)
Software Requirements
Required Software:
Adobe Reader (free download available)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.0L Duratec 30 V6
Engine 1 Power:
Approx. 203 horsepower @ 6,000 RPM
Engine 1 Torque:
Approx. 207 lb-ft @ 4,000 RPM
Engine 1 Fuel System:
Electronic Fuel Injection (EFI)
Engine 1 Bore X Stroke:
3.50 x 3.27 inches (89.0 x 83.0 mm)
Engine 1 Displacement:
182 cu in (2967 cc)
Engine 1 Compression Ratio:
9.7:1
Optional Engine
Engine 2:
3.5L Cyclone V6 (Late Model/Specific Trims, shared with Ford models)
Engine 2 Power:
Approx. 263 horsepower @ 6,250 RPM
Engine 2 Torque:
Approx. 249 lb-ft @ 4,500 RPM
Engine 2 Fuel System:
Electronic Fuel Injection (EFI)
Engine 2 Displacement:
213 cu in (3496 cc)
🔧 Transmission
Standard
Transmission Type Standard:
6-speed Automatic (6F50)
Optional
Transmission Type Optional:
CVT (Continuously Variable Transmission) - Used in earlier versions/related models, less common in 2007 Montego, but coverage likely included for completeness.
Features
Transmission Features:
Front-wheel drive (FWD) standard. All-wheel drive (AWD) was available on related Ford models and potentially on higher Montego trims, though less common. The manual would cover all configurations.
📐 Dimensions
Exterior
Length:
Approx. 197.2 inches (5009 mm)
Width:
Approx. 73.9 inches (1877 mm)
Height:
Approx. 59.3 inches (1506 mm)
Wheelbase
Wheelbase:
Approx. 114.6 inches (2911 mm)
Weights
Curb Weight Min:
Approx. 3,500 lbs (1588 kg)
Curb Weight Max:
Approx. 3,800 lbs (1724 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for driver and passenger) in frontal offset crash tests.
NHTSA Side Impact:
Good (for front and rear passengers) in side-impact crash tests.
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, and available full-length side curtain airbags.
Seatbelts:
Three-point seat belts in all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM stereo with CD player. Optional upgrades included premium audio systems, in-dash 6-disc CD changers, and Sirius satellite radio.
Driver Assistance
Driver Assistance Features:
Features such as ABS, TCS, and optional ESC were available. Rear parking assist sensors were also an option.
Connectivity
Connectivity Features:
Auxiliary input jack for audio devices was becoming standard on many audio systems. Bluetooth connectivity (Ford's SYNC system) was not widely available or standard on the 2007 Montego, but would be covered if installed as an aftermarket or late-year option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions. Extended intervals may apply with synthetic oil, refer to manual for specifics.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approximately 100,000 miles for iridium-tipped spark plugs (refer to specific engine type).
Transmission Fluid Service:
Inspect every 30,000 miles, fluid change recommended around 100,000 miles or as per manual's severe duty schedule.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20, API SN or equivalent. (e.g., Motorcraft SAE 5W-20 Synthetic Blend)
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent, 50/50 mix with distilled water.
Transmission Fluid Specification:
MERCON LV Automatic Transmission Fluid.
Brake Fluid Specification:
DOT 3 Motor Vehicle Brake Fluid.
Known Issues
Common Issues 1:
Transmission issues, particularly with the 6F50 automatic transmission, including hesitation or shifting problems.
Common Issues 2:
Water pump leaks and thermostat housing leaks are reported on the Duratec V6 engines.
Common Issues 3:
Suspension noise, such as clunking or rattling from struts or control arms, due to wear.
Common Issues 4:
Interior trim rattles and component wear over time.
📚 Vehicle History
Brand Heritage
Mercury Brand Context:
Mercury was Ford Motor Company's mid-tier brand, positioned above Ford and below Lincoln, designed to offer more premium features and styling than standard Ford models.
Model Evolution
Montego Lineage:
The 2005-2007 Mercury Montego was a rebadged version of the Ford Five Hundred and was based on Ford's global CD3 platform, which itself was derived from Volvo's P2 platform.
Production
Production Period:
2005-2007 model years. The Mercury Montego was discontinued after the 2007 model year, with the Mercury Sable taking its place as the brand's large sedan, which was also based on the Ford Taurus.
Production Location
Assembly Plant:
Chicago Assembly Plant, Chicago, Illinois, USA
🏆 Awards & Recognition
Recognitions
Safety Award 1:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick recognition for its strong crash test performance.
Safety Award 2:
NHTSA 5-Star ratings in frontal and side impact crash tests for its structural integrity and occupant protection.
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