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MG Metro 1980-1991 Workshop Service Manual for Repair
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Basic Information Identification Make: MG Model: Metro Generation: First Generation (AD01) Codes Internal Platform Code: AD01 Introduction Market Position Vehicle Segment: Subcompact hatchback, a popular choice in the UK and...
Typ: Cars
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Art.-Nr: 429451
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| Basic Information | |
| Identification | |
| Make: | MG |
| Model: | Metro |
| Generation: | First Generation (AD01) |
| Codes | |
| Internal Platform Code: | AD01 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Subcompact hatchback, a popular choice in the UK and European markets during its production run. |
| Competitive Analysis | |
| Key Competitors: | Ford Fiesta, Vauxhall Nova/Corsa, Fiat Uno, Renault 5, Volkswagen Polo. |
| Key Features | |
| Brand Heritage: | Represents MG's venture into the front-wheel-drive supermini segment, continuing the brand's tradition of sporty, driver-focused small cars. |
| Performance Variants: | The Metro line included performance variants like the MG Metro, known for its more powerful engines and sporty handling, appealing to enthusiasts. |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 |
| Page Count | |
| Total Pages: | 190 |
| Manual Type | |
| Type: | Workshop Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| File Format | |
| File Format: | |
| Print Quality | |
| Printability: | Yes, all pages are printable. |
| Binding Type | |
| Digital Format: | Instant Download |
| Paper Type | |
| Digital Medium: | PDF file |
| Compatibility | |
| Operating Systems: | Compatible with Windows, Mac, and Linux operating systems via Adobe Reader. |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Full coverage including disassembly, assembly, diagnosis, and repair of all engine variants used in the MG Metro (e.g., A-Series engines). |
| Transmission: | Detailed procedures for manual and potentially automatic transmission servicing, repair, and overhaul. |
| Drivetrain: | Front-wheel drive system components, including transaxle, driveshafts, and differential. |
| Suspension: | Front and rear suspension systems, including hydrolastic suspension (if applicable to specific models/years), shock absorbers, springs, and control arms. |
| Steering: | Steering rack, column, and linkage components, including alignment specifications. |
| Brakes: | Hydraulic brake system, including master cylinder, brake lines, calipers, pads, drums, and shoes. Diagnostic and repair procedures. |
| Electrical: | Comprehensive coverage of the vehicle's electrical system, including battery, charging system, ignition system, lighting, instrumentation, and wiring diagrams. |
| Cooling System: | Radiator, thermostat, water pump, hoses, and fan servicing and replacement. |
| Fuel System: | Fuel tank, fuel pump, fuel lines, carburetor (e.g., SU or Weber) or early fuel injection systems, and diagnostic procedures. |
| Exhaust System: | Exhaust manifold, pipes, catalytic converter (if fitted), and muffler replacement and repair. |
| Body And Chassis: | Body panel repair, door mechanisms, window operation, interior trim, and chassis maintenance. |
| HVAC: | Heater system, demister, and ventilation components. |
| Procedures Included | |
| Maintenance: | Routine maintenance tasks, fluid changes, filter replacements, and lubrication schedules. |
| Troubleshooting: | Systematic diagnostic procedures for common and complex faults across all vehicle systems. |
| Repair: | Detailed step-by-step repair instructions for virtually all components and systems. |
| Disassembly Assembly: | Comprehensive instructions for removing, disassembling, inspecting, and reassembling all major and minor vehicle components. |
| Adjustments: | Specific adjustment procedures for engine tuning, carburetor settings, brake adjustments, clutch operation, and more. |
| Diagnostics: | In-depth diagnostic information, including symptom analysis, test procedures, and expected values. |
| Specifications: | Inclusion of critical service specifications, including torque values, clearances, and fluid capacities. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, electrical system diagnostics, and body repair. |
| Illustrations: | Features detailed illustrations, exploded diagrams, drawings, and photographs to guide repair procedures. |
| Special Tools: | References and illustrations for specialized tools required for specific repair operations. |
| Manual Type | |
| Document Purpose: | To provide comprehensive instructions for the maintenance, repair, and servicing of the MG Metro, enabling both professional mechanics and DIY enthusiasts to work on the vehicle. |
| Engine Specifications | |
| Primary Engine | |
| Engine Family: | BMC/BL A-Series OHV Inline-4 |
| Displacement Range: | 1.0L (998cc), 1.3L (1275cc), and potentially later variants. |
| Performance | |
| Horsepower Range: | Approximately 50-73 hp, depending on engine size and tuning (MG variants typically higher). |
| Torque Range: | Approximately 55-75 lb-ft, with MG variants offering more. |
| Fuel System | |
| Carburetion Injection: | Primarily single or twin SU carburetors, with later models potentially seeing early forms of fuel injection in certain markets. |
| Transmission | |
| Standard | |
| Type: | 4-speed manual transmission |
| Optional | |
| Type: | 3-speed automatic transmission (less common) |
| Features | |
| Gear Ratios: | Specific gear ratios will be detailed in the manual for both manual and automatic transmissions. |
| Dimensions | |
| Exterior | |
| Body Style: | 3-door hatchback |
| Wheelbase: | Approximately 2,375 mm (93.5 in) |
| Length: | Approximately 3,730 mm (146.9 in) |
| Width: | Approximately 1,600 mm (63.0 in) |
| Weights | |
| Curb Weight: | Varies by model and specification, typically around 800-900 kg (1760-1980 lbs). |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Era-specific safety standards. Manual will detail structural integrity and safety component checks. |
| Active Features | |
| Braking System: | Front disc brakes, rear drum brakes. Manual details anti-skid adjustments where applicable. |
| Passive Features | |
| Seat Belts: | Standard seat belt systems. Manual covers inspection and replacement. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio, often with cassette player. Manual covers removal, installation, and basic troubleshooting of the audio system. |
| Driver Assistance | |
| ABS: | Anti-lock Braking System was generally not standard or available on most MG Metro models during this period. |
| Connectivity | |
| Connectivity Features: | No modern connectivity features like Bluetooth or USB found in this era of vehicle. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, consult manual for specific recommendations. |
| Spark Plug Replacement: | Refer to manual for recommended intervals based on engine type. |
| Fluid Specifications | |
| Engine Oil: | Manual will specify SAE viscosity grades (e.g., 10W-40, 20W-50) and API service classifications appropriate for the A-Series engine. |
| Coolant: | Ethylene glycol-based antifreeze mixture. Manual will specify correct ratio and type. |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid, depending on system specifications. Manual will confirm type. |
| Transmission Fluid: | Specific gear oil for manual transmissions and ATF for automatics. Manual will provide exact specifications. |
| Known Issues | |
| Rust Corrosion: | Common issue in older vehicles, particularly around wheel arches, sills, and door bottoms. Manual may offer repair guidance. |
| Hydrolastic Suspension: | If equipped, requires regular fluid checks and potential re-pressurization. Manual will detail procedures. |
| Carburetor Tuning: | SU carburetors can require frequent adjustment for optimal performance and economy. Manual provides detailed tuning procedures. |
| Electrical Gremlins: | Older wiring harnesses can develop faults. Comprehensive wiring diagrams in the manual are crucial for diagnosis. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | United Kingdom |
| Model Evolution | |
| Development: | Developed by British Leyland (BL) as a replacement for older Mini models, later rebadged and enhanced by MG. |
| Production | |
| Production Period: | 1980-1991 |
| Key Developments: | Introduction of the MG performance variants with tuned engines and suspension. Facelifts and mechanical updates occurred throughout its lifecycle. |
| Awards & Recognition | |
| Recognitions | |
| Market Perception: | The MG Metro was recognized for its sporty driving dynamics within the supermini class, appealing to enthusiasts seeking a more engaging experience. |