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Mini Moke Complete Workshop Service Repair Manual 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989

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🏷️ Basic Information Identification Make: Mini Model: Moke Model Variant: Complete Workshop Service Repair Manual Codes Product Code: MINIMOKE_WSM_1964-1989 👋 Introduction Market Position Target Audience: Mini Moke owners, classic car enthusiasts, DIY mechanics, restoration specialists. Competitive Analysis Value Proposition: Provides essential information for maintaining and repairing the Mini Moke, enabling significant cost savings on professional servicing. Key Features Ease Of Use: Step-by-step instructions and clear illustrations facilitate DIY repairs for all skill levels. Accessibility: Instant email delivery upon payment allows immediate access to repair information. Versatility: Downloadable to multiple devices for convenient reference in the garage or workshop. 📋 Manual Details Coverage Areas Years Covered: 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989 Models Covered: All Models, All Engines, All Trim Levels, All Transmission Types Page Count Estimated Page Count: Varies significantly by specific year/engine combination, but comprehensive manuals typically exceed 500 pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, tuning, cooling system, lubrication system, fuel system (carburetor), exhaust system, ignition system, engine electricals. Transmission: Manual transmission, clutch, drive axles, final drive. Brakes: Hydraulic brake system, front and rear brakes, parking brake. Suspension Steering: Front suspension (including rubber cone springs), rear suspension, steering gear, steering linkage, wheel alignment. Electrical: Wiring diagrams, lighting system, instrumentation, ignition system, charging system (alternator/dynamo), starting system, battery. Bodywork: Chassis, body panels, doors, seats, weather stripping, bumpers, floor pan, front and rear sections. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, ignition timing adjustment, carburetor adjustment, brake adjustment. Repair: Engine overhaul, transmission rebuild, brake caliper/cylinder replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics. Technical Data: Specifications, tolerances, torque values, clearances, fluid capacities, wiring schematics. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete component rebuilds and diagnostics. 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, Tablets, Smartphones. Required Software: Adobe Reader (free download available). Print Quality Printability: Printable by chapter or entire manual. Binding Type Binding: Not applicable (digital format). Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, OHV (pushrod) Engine Displacement Early: 848 cc (0.85 L) Engine Displacement Later: 998 cc (1.0 L) - common in later models, especially Australian variants. Performance Horsepower 848Cc: Approximately 34-37 hp @ 5000 rpm Torque 848Cc: Approximately 44-48 lb-ft @ 2500 rpm Horsepower 998Cc: Approximately 40-50 hp @ 5500 rpm (depending on tuning) Torque 998Cc: Approximately 52-58 lb-ft @ 3000 rpm (depending on tuning) Fuel System Carburetor Type: Single SU (e.g., H2 or HS2) or Zenith/Stromberg carburetors. Fuel Type: Unleaded gasoline (historically leaded gasoline) 🔧 Transmission Standard Transmission Type: 4-speed manual transaxle. Optional Optional Transmission: No automatic transmission option was typically offered for the Mini Moke. Features Gear Ratios: Manual specification, ratios vary by specific gearbox and final drive fitted. Clutch Type: Dry, single plate, diaphragm spring operated. 📐 Dimensions Exterior Length: Approx. 3180 mm (125 in) Width: Approx. 1500 mm (59 in) Height: Approx. 1200 mm (47 in) to the top of the windscreen frame (varies with hood). Weights Curb Weight: Approx. 460-540 kg (1015-1190 lb), depending on specification. Gross Vehicle Weight: Approx. 750-800 kg (1650-1760 lb) Wheelbase: Approx. 2032 mm (80 in) Track Width Front: Approx. 1219 mm (48 in) Track Width Rear: Approx. 1194 mm (47 in) 🛡️ Safety Features Ratings Crash Safety Era: Designed in an era before stringent modern crash safety regulations; lacks advanced safety features. Active Features Active Safety Features: Disc front brakes (on most models), drum rear brakes, basic hydraulic system. Passive Features Passive Safety Features: Minimal; lacks airbags, anti-lock braking systems (ABS), traction control, or modern crumple zones. Seat belts may be optional or basic lap belts on early models. 💡 Technology Features Infotainment Infotainment Features: Basic; typically a simple radio (often optional), analogue gauges for speed, fuel, and engine temperature. Driver Assistance Driver Assistance Features: None. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km) or 6 months, whichever comes first. Ignition Tune Up Interval: Every 6,000-12,000 miles (9,600-19,200 km) or annually, including spark plug replacement, points adjustment, and ignition timing. Carburetor Adjustment Interval: As needed, typically every 12,000-18,000 miles (19,200-29,000 km) or when running issues are detected. Fluid Specifications Engine Oil Type: API SE/SF rated multi-grade oil, e.g., 20W-50 or 10W-40 (depending on climate). Historically, straight-weight oils were also used. Manual specifies specific grades based on temperature. Engine Oil Capacity: Approx. 4.5 US pints (2.15 liters) for 850cc, 5.5 US pints (2.6 liters) for 998cc, including filter. Coolant Type: Ethylene glycol-based antifreeze/coolant mixed...
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Mini Moke Complete Workshop Service Repair Manual 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989
🏷️ Basic Information
Identification
Make:
Mini
Model:
Moke
Model Variant:
Complete Workshop Service Repair Manual
Codes
Product Code:
MINIMOKE_WSM_1964-1989
👋 Introduction
Market Position
Target Audience:
Mini Moke owners, classic car enthusiasts, DIY mechanics, restoration specialists.
Competitive Analysis
Value Proposition:
Provides essential information for maintaining and repairing the Mini Moke, enabling significant cost savings on professional servicing.
Key Features
Ease Of Use:
Step-by-step instructions and clear illustrations facilitate DIY repairs for all skill levels.
Accessibility:
Instant email delivery upon payment allows immediate access to repair information.
Versatility:
Downloadable to multiple devices for convenient reference in the garage or workshop.
📋 Manual Details
Coverage Areas
Years Covered:
1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989
Models Covered:
All Models, All Engines, All Trim Levels, All Transmission Types
Page Count
Estimated Page Count:
Varies significantly by specific year/engine combination, but comprehensive manuals typically exceed 500 pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, tuning, cooling system, lubrication system, fuel system (carburetor), exhaust system, ignition system, engine electricals.
Transmission:
Manual transmission, clutch, drive axles, final drive.
Brakes:
Hydraulic brake system, front and rear brakes, parking brake.
Suspension Steering:
Front suspension (including rubber cone springs), rear suspension, steering gear, steering linkage, wheel alignment.
Electrical:
Wiring diagrams, lighting system, instrumentation, ignition system, charging system (alternator/dynamo), starting system, battery.
Bodywork:
Chassis, body panels, doors, seats, weather stripping, bumpers, floor pan, front and rear sections.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, ignition timing adjustment, carburetor adjustment, brake adjustment.
Repair:
Engine overhaul, transmission rebuild, brake caliper/cylinder replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics.
Technical Data:
Specifications, tolerances, torque values, clearances, fluid capacities, wiring schematics.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete component rebuilds and diagnostics.
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, Tablets, Smartphones.
Required Software:
Adobe Reader (free download available).
Print Quality
Printability:
Printable by chapter or entire manual.
Binding Type
Binding:
Not applicable (digital format).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, OHV (pushrod)
Engine Displacement Early:
848 cc (0.85 L)
Engine Displacement Later:
998 cc (1.0 L) - common in later models, especially Australian variants.
Performance
Horsepower 848Cc:
Approximately 34-37 hp @ 5000 rpm
Torque 848Cc:
Approximately 44-48 lb-ft @ 2500 rpm
Horsepower 998Cc:
Approximately 40-50 hp @ 5500 rpm (depending on tuning)
Torque 998Cc:
Approximately 52-58 lb-ft @ 3000 rpm (depending on tuning)
Fuel System
Carburetor Type:
Single SU (e.g., H2 or HS2) or Zenith/Stromberg carburetors.
Fuel Type:
Unleaded gasoline (historically leaded gasoline)
🔧 Transmission
Standard
Transmission Type:
4-speed manual transaxle.
Optional
Optional Transmission:
No automatic transmission option was typically offered for the Mini Moke.
Features
Gear Ratios:
Manual specification, ratios vary by specific gearbox and final drive fitted.
Clutch Type:
Dry, single plate, diaphragm spring operated.
📐 Dimensions
Exterior
Length:
Approx. 3180 mm (125 in)
Width:
Approx. 1500 mm (59 in)
Height:
Approx. 1200 mm (47 in) to the top of the windscreen frame (varies with hood).
Weights
Curb Weight:
Approx. 460-540 kg (1015-1190 lb), depending on specification.
Gross Vehicle Weight:
Approx. 750-800 kg (1650-1760 lb)
Wheelbase:
Approx. 2032 mm (80 in)
Track Width Front:
Approx. 1219 mm (48 in)
Track Width Rear:
Approx. 1194 mm (47 in)
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed in an era before stringent modern crash safety regulations; lacks advanced safety features.
Active Features
Active Safety Features:
Disc front brakes (on most models), drum rear brakes, basic hydraulic system.
Passive Features
Passive Safety Features:
Minimal; lacks airbags, anti-lock braking systems (ABS), traction control, or modern crumple zones. Seat belts may be optional or basic lap belts on early models.
💡 Technology Features
Infotainment
Infotainment Features:
Basic; typically a simple radio (often optional), analogue gauges for speed, fuel, and engine temperature.
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 6 months, whichever comes first.
Ignition Tune Up Interval:
Every 6,000-12,000 miles (9,600-19,200 km) or annually, including spark plug replacement, points adjustment, and ignition timing.
Carburetor Adjustment Interval:
As needed, typically every 12,000-18,000 miles (19,200-29,000 km) or when running issues are detected.
Fluid Specifications
Engine Oil Type:
API SE/SF rated multi-grade oil, e.g., 20W-50 or 10W-40 (depending on climate). Historically, straight-weight oils were also used. Manual specifies specific grades based on temperature.
Engine Oil Capacity:
Approx. 4.5 US pints (2.15 liters) for 850cc, 5.5 US pints (2.6 liters) for 998cc, including filter.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check specific manual for exact requirement).
Transmission Oil Type:
GL4 SAE 90 or 80W-90 hypoid gear oil. Some models specified Automatic Transmission Fluid (ATF) for the gearbox which also lubricated the wet clutch.
Transmission Oil Capacity:
Approx. 2.5-3.0 US pints (1.2-1.4 liters).
Known Issues
Common Issues:
Rust and corrosion (especially floor pans, sills, and subframes), electrical gremlins, carburetor tuning issues, worn suspension cones, weak clutch, engine oil leaks, inefficient heating (if fitted).
Front Suspension Wear:
The distinctive rubber cone springs and associated suspension components are prone to wear and require periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Parent Company:
British Motor Corporation (BMC), later British Leyland.
Model Evolution
Origin:
Conceived by Alex Moulton and Sir Alec Issigonis, originally developed as a military vehicle based on the Mini platform.
Primary Use:
Initially intended for military use, became popular as a recreational and utility vehicle globally.
Key Variants:
Military versions, civilian versions, Australian-built variants (often with larger engines and different specifications), electric prototypes (much later).
Production
Production Start:
1964
Production End:
1980s (various locations and dates, with significant production in Australia, Portugal, and Spain).
Manufacturing Locations:
United Kingdom, Australia, Portugal, Spain, South Africa, United States (briefly).
🏆 Awards & Recognition
Recognitions
Design Awards:
While not a recipient of formal 'car of the year' awards, the Mini Moke is a design icon recognized for its minimalist, utilitarian, and fun-loving aesthetic.
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