Mitsubishi Colt Service Repair Manual 2004-2008 (Russian)
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Generation: Fifth Generation (Z20/Z30 Series) Production Years Covered: 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Target Audience: DIY car owners, independent repair shops, technical enthusiasts Competitive Analysis Value Proposition: Provides essential technical information for cost-effective vehicle maintenance and repair, saving on labor costs Key Features Comprehensiveness: Covers the full spectrum of workshop procedures, from routine checks to complete overhauls Visual Aids: Richly illustrated with diagrams and exploded views to simplify complex procedures 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop and service procedures Page Count Estimated Page Count: Likely over 1000 pages (typical for complete workshop manuals) Manual Type Manual Type: Service and Repair Manual / Workshop Manual Language Language: Russian Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition system, emission controls Drivetrain Systems: Clutch, manual gearbox, potentially automatic transmission (depending on specific models covered) Suspension And Steering: Front and rear suspension, steering system components and adjustments Braking System: Front and rear brakes, hydraulic system, ABS (if equipped) Electrical System: Wiring diagrams, starter, charging system, lighting, power windows, locks, HVAC controls, ECU diagnostics Bodywork And Chassis: Body panel removal and installation, interior trim, glass, chassis components HVAC System: Air conditioning and heating system components and service Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups Major Repairs: Engine rebuilding, transmission overhaul, clutch replacement, brake caliper rebuild Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing Component Replacement: Detailed instructions for replacing virtually all mechanical and electrical components Special Tools And Procedures: Identification of specific tools required for certain operations Technical Depth Depth Of Information: Extremely detailed, covering all workshop procedures from basic to advanced Diagrams And Illustrations: Step-by-step diagrams, exploded views, and detailed illustrations Technical Data: Torque specifications, fluid capacities, diagnostic data, electrical schematics 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Likely: Likely covers various inline-4 petrol engines such as 1.1L (4A91), 1.3L (4A90), and potentially 1.5L (4A91T) for performance variants. Diesel variants might also be covered depending on regional specifications. Performance Horsepower Range: Estimated range of 75 PS to 110 PS (depending on specific engine variants covered) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely with multi-point or direct injection systems for newer engines Engine Management Engine Control Unit: ECU/ECM diagnostics and related systems Engine Mechanical Cylinder Head And Block: Detailed procedures for cylinder head removal/installation, valve train, piston and connecting rod service Lubrication System Oil Pump And Filter: Specifications and procedures for oil pump, oil filter replacement, and oil cooler service Cooling System Radiator And Thermostat: Coolant capacity, radiator and fan service, thermostat replacement 🔧 Transmission Standard Transmission Manual Gearbox: Likely covers 5-speed manual transmissions (e.g., KM132, KM144 variants) Optional Transmission Automatic Gearbox: May cover automated manual transmissions (AMT) or conventional torque converter automatics depending on market variants. Features Clutch System: Detailed procedures for clutch disc, pressure plate, and release bearing replacement, hydraulic clutch system service Fluid Requirements Gearbox Oil Specifications: Specific GL-4 or GL-5 gear oil recommendations and capacities for manual transmissions 📐 Dimensions Exterior Body Styles: Likely covers 3-door and 5-door hatchback variants Weights Curb Weight Range: Approx. 950 kg - 1100 kg depending on engine and equipment 🛡️ Safety Features Ratings Euro Ncap Rating: The Z20/Z30 Colt generally achieved 4 or 5 stars in Euro NCAP for models from this era, depending on specification and testing year. Active Features ABS And Ebs: Information on Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) if equipped. Passive Features Airbags: Details on airbag system operation, sensors, and replacement procedures. 💡 Technology Features Infotainment Audio System: Basic factory radio, CD player, potentially MP3 compatibility in later models. Manual covers basic electrical connections and speaker replacement. Driver Assistance ABS System: Details on ABS sensor troubleshooting and hydraulic unit operation. Connectivity Wiring Diagrams: Comprehensive electrical schematics for diagnosing and repairing all vehicle electronic systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, but refer to specific engine recommendations in the manual. Spark Plug Replacement: Recommended replacement at intervals like 30,000 km to 60,000 km depending on spark plug type (standard vs. iridium). Fluid Specifications Engine Oil Viscosity: Likely 0W-20, 5W-30, or 10W-40, depending on engine and climate. Check manual for exact API/ACEA specifications. Coolant Type: Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, typically pink or red. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Potential wear on suspension components (bushings, ball joints), brake pads and discs, clutch components with high mileage. Engine Considerations:...
Likely covers various inline-4 petrol engines such as 1.1L (4A91), 1.3L (4A90), and potentially 1.5L (4A91T) for performance variants. Diesel variants might also be covered depending on regional specifications.
Performance
Horsepower Range:
Estimated range of 75 PS to 110 PS (depending on specific engine variants covered)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely with multi-point or direct injection systems for newer engines
Engine Management
Engine Control Unit:
ECU/ECM diagnostics and related systems
Engine Mechanical
Cylinder Head And Block:
Detailed procedures for cylinder head removal/installation, valve train, piston and connecting rod service
Lubrication System
Oil Pump And Filter:
Specifications and procedures for oil pump, oil filter replacement, and oil cooler service
Cooling System
Radiator And Thermostat:
Coolant capacity, radiator and fan service, thermostat replacement
May cover automated manual transmissions (AMT) or conventional torque converter automatics depending on market variants.
Features
Clutch System:
Detailed procedures for clutch disc, pressure plate, and release bearing replacement, hydraulic clutch system service
Fluid Requirements
Gearbox Oil Specifications:
Specific GL-4 or GL-5 gear oil recommendations and capacities for manual transmissions
📐 Dimensions
Exterior
Body Styles:
Likely covers 3-door and 5-door hatchback variants
Weights
Curb Weight Range:
Approx. 950 kg - 1100 kg depending on engine and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Z20/Z30 Colt generally achieved 4 or 5 stars in Euro NCAP for models from this era, depending on specification and testing year.
Active Features
ABS And Ebs:
Information on Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) if equipped.
Passive Features
Airbags:
Details on airbag system operation, sensors, and replacement procedures.
💡 Technology Features
Infotainment
Audio System:
Basic factory radio, CD player, potentially MP3 compatibility in later models. Manual covers basic electrical connections and speaker replacement.
Driver Assistance
ABS System:
Details on ABS sensor troubleshooting and hydraulic unit operation.
Connectivity
Wiring Diagrams:
Comprehensive electrical schematics for diagnosing and repairing all vehicle electronic systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, but refer to specific engine recommendations in the manual.
Spark Plug Replacement:
Recommended replacement at intervals like 30,000 km to 60,000 km depending on spark plug type (standard vs. iridium).
Fluid Specifications
Engine Oil Viscosity:
Likely 0W-20, 5W-30, or 10W-40, depending on engine and climate. Check manual for exact API/ACEA specifications.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, typically pink or red.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Potential wear on suspension components (bushings, ball joints), brake pads and discs, clutch components with high mileage.
Engine Considerations:
Early models might have minor oil consumption issues or valve stem seal wear. Timing belt service is critical if applicable to specific engines (many Z20/Z30 engines use timing chains).
Electrical Quirks:
Occasional issues with window regulators or central locking actuators can occur in older vehicles.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a global automotive manufacturer with a long history in various vehicle segments, including compact cars.
Model Evolution
Colt Lineage:
The Colt nameplate has been used by Mitsubishi for decades, evolving through numerous generations and serving as a foundational model in their compact car offerings worldwide.
Production
Manufacturing Locations:
Primarily manufactured in Japan and other global facilities, including Europe, through joint ventures or subsidiaries.
🏆 Awards & Recognition
Recognitions
Competitiveness:
The Mitsubishi Colt was a competitive entrant in the supermini segment, often praised for its practicality, efficiency, and value for money, especially in European markets.
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