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Mitsubishi Colt -Lancer 1992-1995 Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Colt / Lancer Platform: Mitsubishi E platform Codes Generation Codes: CJ (Colt), CC/CE (Lancer) Introduction Market Position Vehicle Segment: Subcompact and compact car segments...
Typ: Cars
Anbieter:
Art.-Nr: 427191
Stichworte: Misc Mitsubishi
Mitsubishi Colt -Lancer 1992-1995 Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Colt / Lancer
Platform: Mitsubishi E platform
Codes
Generation Codes: CJ (Colt), CC/CE (Lancer)
Introduction
Market Position
Vehicle Segment: Subcompact and compact car segments
Competitive Analysis
Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Familia
Key Features
Vehicle Reputation: Known for reliability, fuel efficiency, and value for money, particularly in entry-level trims. Sportier variants offered good performance for their class.
Manual Value Proposition
Target Audience: DIY mechanics, independent repair shops, automotive enthusiasts, and owners seeking to understand their vehicle's maintenance and repair procedures.
Manual Details
Coverage Areas
Primary Region Of Coverage: Global (specific markets may vary slightly based on vehicle configuration)
Page Count
Estimated Page Count: Approx. 1500-2000 pages (typical for a complete factory service manual of this era)
Manual Type
Type: Factory Service Repair Manual (FSM)
Language
Language: English
Format
Format: Digital (likely PDF or similar e-format for modern distribution)
Manual Coverage
Systems Covered
Engine: Complete engine overhaul, diagnostics, tuning, specific engine variants (e.g., 4G13, 4G15, 4G91, 4G92, 4G93, 6A11)
Transmission: Manual and automatic transmission diagnosis, repair, overhaul, fluid specifications, gear ratios
Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints
Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs, bushings
Brakes: Hydraulic brake system, ABS (if equipped), disc and drum brake servicing, hydraulic component replacement, bleeding procedures
Steering: Power steering system diagnosis and repair, steering rack, pump, hoses, steering column
Electrical: Complete wiring diagrams, fuse box layouts, component testing, charging system, starting system, ignition system, lighting, instrumentation, body electricals
Climate Control: Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor
Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure testing, emission control systems (EVAP)
Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers, exhaust gas recirculation (EGR)
Body And Interior: Body panel removal/installation, interior trim, seats, glass, doors, locks, bumpers
Procedures Included
Preventive Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid checks and top-offs
Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, symptom-based diagnosis
Repair And Overhaul: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation
Torque Specifications: Comprehensive list of torque values for all critical fasteners
Special Tools: Identification and usage of specialized tools required for certain procedures
Alignment And Calibration: Wheel alignment procedures, steering angle sensor calibration (if applicable)
Technical Depth
Depth: Complete rebuilds, advanced diagnostics, engine management system tuning, transmission control unit (TCU) diagnostics
Manual Specifications
File Format
Digital Format: PDF (Portable Document Format) with searchable text and high-resolution diagrams
Print Quality
Diagram Resolution: High-resolution, clear, and detailed schematics and illustrations suitable for printing
Binding Type
Digital Accessibility: Instant download or accessible via cloud storage
Paper Type
Digital Layout: Optimized for digital viewing on computers, tablets, and smartphones, with print-friendly options
Engine Specifications
Primary Engine
Common Engines: 4G13 (1.3L SOHC I4), 4G15 (1.5L SOHC I4), 4G91 (1.5L DOHC I4), 4G92 (1.6L DOHC I4), 4G93 (1.8L DOHC I4), 6A11 (2.0L SOHC V6)
Performance
Typical Horsepower Range: 60 HP to 140 HP (depending on engine and market)
Typical Torque Range: 90 Nm to 170 Nm (depending on engine and market)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI) common on most models
Engine Codes
Engine Code Examples: 4G13, 4G15, 4G91, 4G92, 4G93, 6A11
Emission Controls
Emission Systems: Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP) system
Transmission
Standard
Standard Transmission Type: 5-speed manual
Optional
Optional Transmission Type: 3-speed or 4-speed automatic
Features
AWD Availability: Available on select Lancer models (e.g., Lancer Evolution variants, though this manual likely covers non-performance models primarily)
Fluid Specifications
Automatic Transmission Fluid: Consult manual for specific ATF type (e.g., DIA QUEEN ATF-SP III or equivalent)
Manual Transmission Fluid: Consult manual for specific gear oil type (e.g., API GL-4 75W-90)
Dimensions
Exterior
Body Styles: 3-door hatchback (Colt), 4-door sedan (Lancer), 5-door wagon (Lancer/Colt)
Weights
Curb Weight Range: Approximately 950 kg to 1200 kg (depending on body style and equipment)
Safety Features
Ratings
Crash Test Performance: Limited publicly available crash test data for this specific era in all markets; generally performed adequately for its class at the time of release.
Active Features
Anti-Lock Brakes: Optional ABS available on higher trim levels
Passive Features
Airbags: Driver's airbag typically optional or standard on higher trims, passenger airbag uncommon for this period.
Seatbelts: Three-point seatbelts in the front and rear (center rear may be lap belt)
Technology Features
Infotainment
Audio System: Basic AM/FM stereo with cassette player, optional CD player on higher trims. Speaker count typically 2-4.
Driver Assistance
Traction Control: Not typically available on standard models of this era.
Connectivity
Auxiliary Inputs: None typically featured on factory units.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement: Recommended replacement interval is critical and varies by engine, often between 60,000-90,000 miles (96,000-144,000 km).
Spark Plug Replacement: Typically every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Viscosity: Commonly 10W-30 or 5W-30 API SG or SH (refer to manual for exact specification and capacity)
Coolant Type: Ethylene glycol-based antifreeze (typically green color), mixed 50/50 with distilled water.
Known Issues
Common Wear Items: Clutch wear, exhaust system corrosion, suspension bushings, minor electrical issues (e.g., window motors), radiator leaks.
Engine Specific Concerns: Variable depending on engine. Overheating issues if cooling system is neglected. Timing belt failure can cause catastrophic engine damage on interference engines.
Vehicle History
Brand Heritage
Mitsubishi History: Mitsubishi Motors, part of the Mitsubishi conglomerate, has a long history in automotive manufacturing, known for robust engineering and innovation.
Model Evolution
Colt Lancer Evolution: The Colt name was often used for smaller Mitsubishi models in certain markets, while Lancer became a more prominent global nameplate. This generation saw the Lancer platform evolve significantly, including the introduction of performance variants like the Lancer Evolution (though this manual primarily covers standard models).
Production
Production Period: 1992-1995 (covering the fourth generation of Lancer and third generation of Colt in many markets)
Production Locations
Manufacturing Plants: Primarily Japan, with potential assembly in other global locations.
Awards & Recognition
Recognitions
Industry Awards: The Mitsubishi Lancer (and its various iterations) has received numerous accolades for value, reliability, and performance (particularly performance variants) over the years, though specific awards for the 1992-1995 models might be regional or segment-specific.
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