Manual Coverage
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Systems Covered
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Engine:
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Complete engine overhaul, diagnostics, tuning, specific engine variants (e.g., 4G13, 4G15, 4G91, 4G92, 4G93, 6A11)
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Transmission:
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Manual and automatic transmission diagnosis, repair, overhaul, fluid specifications, gear ratios
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Drivetrain:
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Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints
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Suspension:
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Front and rear suspension components, alignment specifications, shock absorbers, springs, bushings
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Brakes:
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Hydraulic brake system, ABS (if equipped), disc and drum brake servicing, hydraulic component replacement, bleeding procedures
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Steering:
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Power steering system diagnosis and repair, steering rack, pump, hoses, steering column
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Electrical:
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Complete wiring diagrams, fuse box layouts, component testing, charging system, starting system, ignition system, lighting, instrumentation, body electricals
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Climate Control:
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Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor
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Fuel System:
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Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure testing, emission control systems (EVAP)
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Exhaust System:
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Exhaust manifold, catalytic converter, mufflers, pipes, hangers, exhaust gas recirculation (EGR)
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Body And Interior:
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Body panel removal/installation, interior trim, seats, glass, doors, locks, bumpers
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Procedures Included
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Preventive Maintenance:
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Oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid checks and top-offs
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Diagnostic Troubleshooting:
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Step-by-step troubleshooting guides for common and uncommon issues, symptom-based diagnosis
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Repair And Overhaul:
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Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation
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Torque Specifications:
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Comprehensive list of torque values for all critical fasteners
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Special Tools:
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Identification and usage of specialized tools required for certain procedures
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Alignment And Calibration:
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Wheel alignment procedures, steering angle sensor calibration (if applicable)
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Technical Depth
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Depth:
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Complete rebuilds, advanced diagnostics, engine management system tuning, transmission control unit (TCU) diagnostics
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Engine Specifications
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Primary Engine
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Common Engines:
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4G13 (1.3L SOHC I4), 4G15 (1.5L SOHC I4), 4G91 (1.5L DOHC I4), 4G92 (1.6L DOHC I4), 4G93 (1.8L DOHC I4), 6A11 (2.0L SOHC V6)
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Performance
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Typical Horsepower Range:
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60 HP to 140 HP (depending on engine and market)
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Typical Torque Range:
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90 Nm to 170 Nm (depending on engine and market)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI) with multi-point injection (MPI) common on most models
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Engine Codes
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Engine Code Examples:
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4G13, 4G15, 4G91, 4G92, 4G93, 6A11
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Emission Controls
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Emission Systems:
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Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP) system
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
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Timing Belt Replacement:
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Recommended replacement interval is critical and varies by engine, often between 60,000-90,000 miles (96,000-144,000 km).
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Spark Plug Replacement:
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Typically every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. platinum).
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Fluid Specifications
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Engine Oil Viscosity:
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Commonly 10W-30 or 5W-30 API SG or SH (refer to manual for exact specification and capacity)
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Coolant Type:
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Ethylene glycol-based antifreeze (typically green color), mixed 50/50 with distilled water.
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Known Issues
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Common Wear Items:
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Clutch wear, exhaust system corrosion, suspension bushings, minor electrical issues (e.g., window motors), radiator leaks.
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Engine Specific Concerns:
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Variable depending on engine. Overheating issues if cooling system is neglected. Timing belt failure can cause catastrophic engine damage on interference engines.
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