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Mitsubishi Eclipse & Eclipse Spyder Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Variant: Eclipse Spyder Generation Generation: Second Generation (D30/D32/D38) Codes Platform Code: D30 (coupe) / D32 (Spyder) 👋 Introduction Market Position Market Segment: Compact Sports Coupe / Convertible Competitive Analysis Key Competitors: Dodge Neon, Honda Prelude, Toyota Celica, Mazda MX-6, Ford Probe, Nissan 200SX/240SX. Key Features Design Philosophy: Sporty styling, performance-oriented variants (GT, GTS, Spyder GS-T/GSX), available all-wheel drive, choice of naturally aspirated or turbocharged engines. Target Audience: Enthusiast drivers seeking performance and sporty aesthetics, individuals looking for a reliable yet engaging daily driver. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Over 2000 pages (typical for a complete workshop manual of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control. Transmission: Manual transmission (G4M41, KM220) and automatic transmission (F4A23, F4A22, W4A5A) repair, overhaul, diagnosis, and maintenance. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, driveshafts, differentials, and transfer cases (for AWD models). Suspension Steering: Front and rear suspension components (struts, shocks, springs, control arms, sway bars), power steering system, steering column, wheel alignment specifications. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), disc and drum brake components, parking brake, brake fluid specifications, bleeding procedures. Electrical Electronics: 12-volt electrical system, battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams for all circuits, instrument cluster, body electricals, power accessories. Body Chassis: Body structure, exterior panels, doors, windows, convertible top mechanism (Spyder), interior trim, chassis components, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, fluid checks), tune-up procedures, inspection schedules. Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major systems. Diagnostics Troubleshooting: Systematic troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I/OBD-II), diagnostic connector locations. Technical Specifications: Torque specifications for bolts and nuts, engine clearances, fluid capacities, electrical component resistance values, alignment settings. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs). 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Searchable Text: Yes (typically, for downloadable PDFs) Image Clarity: High-resolution, clear diagrams and photographs. Binding Type Binding Type: N/A (Downloadable product) Paper Type Paper Type: N/A (Downloadable product) ⚙️ Engine Specifications Primary Engine Engine Code Base: 4G63 (2.0L DOHC Turbocharged I4) Engine Displacement Turbo: 1997 cc (2.0 Liters) Engine Configuration Turbo: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled. Horsepower Turbo: 210-215 hp @ 6000 rpm (approx.) Torque Turbo: 205-214 lb-ft @ 3000 rpm (approx.) Secondary Engine Engine Code Naturally Aspirated: 6G72 (3.0L SOHC V6) Engine Displacement V6: 2972 cc (3.0 Liters) Engine Configuration V6: V-Type 6-cylinder, SOHC, 12-valve. Horsepower V6: 155-163 hp @ 5500-5750 rpm (approx.) Torque V6: 180-185 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPFI) Recommended Fuel: Premium Unleaded (91 octane or higher for turbocharged models), Regular Unleaded (87 octane) for naturally aspirated models. 🔧 Transmission Standard Standard Transmission Coupe: 5-speed manual (G4M41 for turbo, KM220 for N/A) Optional Optional Transmission Coupe: 4-speed automatic (F4A23 for turbo, F4A22/W4A5A for N/A) Features AWD Availability: Available on turbocharged models (GS-T coupe, GSX coupe, Spyder GS-T/GSX) with a viscous coupling all-wheel-drive system. Transmission Fluid Spec Auto: Dexron III (or equivalent) for F4A22/F4A23, DiaQueen SP-III for W4A5A (refer to manual for exact spec per transmission). Transmission Fluid Spec Manual: API GL-4 SAE 75W-90 or SAE 75W-85 (refer to manual for exact spec per transmission). 📐 Dimensions Exterior Wheelbase: Approx. 103.3 inches (2624 mm) Length: Approx. 178.0 inches (4521 mm) Width: Approx. 70.2 inches (1783 mm) Height: Approx. 51.6 inches (1311 mm) Coupe / 52.6 inches (1336 mm) Spyder Weights Curb Weight Base: Approx. 2900 lbs (1315 kg) (V6 FWD) Curb Weight Turbo AWD: Approx. 3250 lbs (1474 kg) (4G63 Turbo AWD) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Size Standard: 16 x 6.0 inches Wheel Size Optional Sport: 17 x 7.0 inches 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Frontal: 4-star driver, 4-star passenger (for models equipped with airbags). Side impact ratings varied by year and equipment, typically 4-star. Active Features ABS: Available (standard on higher trims and AWD models). Passive Features Airbags: Driver and passenger front airbags standard on most models by 1997 onwards. Seatbelts: 3-point front and rear seatbelts, front seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/Cassette player, optional premium audio systems with amplifiers and subwoofers. Climate Control: Manual air conditioning, available automatic climate control on some...
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Mitsubishi Eclipse & Eclipse Spyder Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Model Variant:
Eclipse Spyder
Generation
Generation:
Second Generation (D30/D32/D38)
Codes
Platform Code:
D30 (coupe) / D32 (Spyder)
👋 Introduction
Market Position
Market Segment:
Compact Sports Coupe / Convertible
Competitive Analysis
Key Competitors:
Dodge Neon, Honda Prelude, Toyota Celica, Mazda MX-6, Ford Probe, Nissan 200SX/240SX.
Key Features
Design Philosophy:
Sporty styling, performance-oriented variants (GT, GTS, Spyder GS-T/GSX), available all-wheel drive, choice of naturally aspirated or turbocharged engines.
Target Audience:
Enthusiast drivers seeking performance and sporty aesthetics, individuals looking for a reliable yet engaging daily driver.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1995, 1996, 1997, 1998, 1999
Page Count
Estimated Page Count:
Over 2000 pages (typical for a complete workshop manual of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control.
Transmission:
Manual transmission (G4M41, KM220) and automatic transmission (F4A23, F4A22, W4A5A) repair, overhaul, diagnosis, and maintenance.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, driveshafts, differentials, and transfer cases (for AWD models).
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, sway bars), power steering system, steering column, wheel alignment specifications.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), disc and drum brake components, parking brake, brake fluid specifications, bleeding procedures.
Electrical Electronics:
12-volt electrical system, battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams for all circuits, instrument cluster, body electricals, power accessories.
Body Chassis:
Body structure, exterior panels, doors, windows, convertible top mechanism (Spyder), interior trim, chassis components, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement.
Procedures Included
Maintenance:
Routine maintenance (oil changes, filter replacements, fluid checks), tune-up procedures, inspection schedules.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major systems.
Diagnostics Troubleshooting:
Systematic troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I/OBD-II), diagnostic connector locations.
Technical Specifications:
Torque specifications for bolts and nuts, engine clearances, fluid capacities, electrical component resistance values, alignment settings.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs).
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Searchable Text:
Yes (typically, for downloadable PDFs)
Image Clarity:
High-resolution, clear diagrams and photographs.
Binding Type
Binding Type:
N/A (Downloadable product)
Paper Type
Paper Type:
N/A (Downloadable product)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G63 (2.0L DOHC Turbocharged I4)
Engine Displacement Turbo:
1997 cc (2.0 Liters)
Engine Configuration Turbo:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled.
Horsepower Turbo:
210-215 hp @ 6000 rpm (approx.)
Torque Turbo:
205-214 lb-ft @ 3000 rpm (approx.)
Secondary Engine
Engine Code Naturally Aspirated:
6G72 (3.0L SOHC V6)
Engine Displacement V6:
2972 cc (3.0 Liters)
Engine Configuration V6:
V-Type 6-cylinder, SOHC, 12-valve.
Horsepower V6:
155-163 hp @ 5500-5750 rpm (approx.)
Torque V6:
180-185 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPFI)
Recommended Fuel:
Premium Unleaded (91 octane or higher for turbocharged models), Regular Unleaded (87 octane) for naturally aspirated models.
🔧 Transmission
Standard
Standard Transmission Coupe:
5-speed manual (G4M41 for turbo, KM220 for N/A)
Optional
Optional Transmission Coupe:
4-speed automatic (F4A23 for turbo, F4A22/W4A5A for N/A)
Features
AWD Availability:
Available on turbocharged models (GS-T coupe, GSX coupe, Spyder GS-T/GSX) with a viscous coupling all-wheel-drive system.
Transmission Fluid Spec Auto:
Dexron III (or equivalent) for F4A22/F4A23, DiaQueen SP-III for W4A5A (refer to manual for exact spec per transmission).
Transmission Fluid Spec Manual:
API GL-4 SAE 75W-90 or SAE 75W-85 (refer to manual for exact spec per transmission).
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.3 inches (2624 mm)
Length:
Approx. 178.0 inches (4521 mm)
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 51.6 inches (1311 mm) Coupe / 52.6 inches (1336 mm) Spyder
Weights
Curb Weight Base:
Approx. 2900 lbs (1315 kg) (V6 FWD)
Curb Weight Turbo AWD:
Approx. 3250 lbs (1474 kg) (4G63 Turbo AWD)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size Standard:
16 x 6.0 inches
Wheel Size Optional Sport:
17 x 7.0 inches
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Frontal: 4-star driver, 4-star passenger (for models equipped with airbags). Side impact ratings varied by year and equipment, typically 4-star.
Active Features
ABS:
Available (standard on higher trims and AWD models).
Passive Features
Airbags:
Driver and passenger front airbags standard on most models by 1997 onwards.
Seatbelts:
3-point front and rear seatbelts, front seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/Cassette player, optional premium audio systems with amplifiers and subwoofers.
Climate Control:
Manual air conditioning, available automatic climate control on some higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Not available from factory for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (refer to specific engine type).
Spark Plug Replacement:
Typically at 60,000 miles (96,000 km) for platinum-tipped plugs, or 30,000 miles for standard plugs (check manual for specifics).
Timing Belt Replacement:
Crucial for 4G63 engine (interference engine) - recommended every 60,000 miles (96,000 km) or 4 years. Automatic transmission fluid change interval: 30,000-60,000 miles.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-40 synthetic blend or full synthetic, API SJ or higher (for 4G63 Turbo) / SAE 5W-30 or 10W-30 API SG or higher (for 6G72 V6). Always consult the manual for exact viscosity based on climate.
Coolant Spec:
Ethylene glycol-based coolant, mixed 50/50 with distilled water. Mopar/Chrysler HOAT coolant or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Engine 4G63:
Turbocharger failure (oil starvation/contamination), oil leaks, piston ring wear leading to excessive oil consumption, cracked exhaust manifolds, coolant leaks, timing belt failure (catastrophic engine damage).
Engine 6G72:
Oil leaks (valve cover gaskets, oil pan gasket), exhaust manifold gaskets, sometimes lifter tick.
Suspension Steering:
Worn control arm bushings, tie rod ends, strut mounts, power steering pump leaks/noise.
Body Chassis Spyder:
Convertible top hydraulic leaks/malfunctions, window regulator issues, rust in common areas (wheel wells, rocker panels).
Electrical:
Faulty O2 sensors, ABS sensor failures, intermittent power window/lock issues, SRS system warning lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (Japan).
Model Evolution
Platform Sharing:
Shared platform and many components with the Dodge Avenger and Plymouth Eclipse (Chrysler partnership).
Second Gen Launch:
Introduced for the 1995 model year, featuring a complete redesign over the first generation.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant).
Production Years Covered:
1995-1999 (This manual covers the entire second generation lifespan).
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Car and Driver's Ten Best Trucks/Best Sporty Car lists (mention for context of performance reputation).
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