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Mitsubishi Eclipse Spyder 1997-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Generation: Second Generation (D30/D32) Year Range: 1997-1999 Codes Chassis Codes: D32A (GS/GSi), D38A (GT) 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, and professional technicians working on 1997-1999 Mitsubishi Eclipse Spyder models. Competitive Analysis Value Proposition: Provides in-depth technical information, empowering owners to perform maintenance and repairs, saving on labor costs, and maximizing vehicle longevity. Key Features Unique Selling Points: Detailed programming instructions, extensive wiring diagrams, troubleshooting guidelines, and clear explanations for complex systems like the electric power steering. 📋 Manual Details Coverage Areas Language: English Scope: Comprehensive service, repair, and maintenance All Trim Levels: Covers all available trim levels for the 1997-1999 Eclipse Spyder, including GS and GT variants, and their respective engine and drivetrain configurations. Page Count Estimated Page Count: Over 1000 pages (typical for workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Drivetrain (Clutch, Transmission, Drive Axles) Chassis: Suspension (Front & Rear), Steering System (incl. Electric Power Steering), Brake System (incl. ABS), Wheel and Tire Specifications Electrical: Wiring Diagrams, Lighting, Meters, Switches, Ignition System, Battery/Charging System, Starter System, Electric Shift Program (if applicable), Audio System, Power Accessories Body: Body Exterior & Interior Components, Convertible Top Mechanism, Glass & Trim Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Inspections Diagnostics Troubleshooting: Fault Code Identification, Symptom-Based Troubleshooting, Diagnostic Procedures for all major systems Repair Rebuild: Engine Overhaul (Cylinder Head, Piston, Crankcase), Transmission Repair, Clutch Replacement, Brake System Overhaul, Suspension Component Replacement, Steering System Repair Installation Adjustment: Engine Removal/Installation, Transmission Installation, Component Alignment, Programming Instructions (for electronic modules) Climate Control: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Fuel Pump Replacement: Detailed steps for accessing and replacing the fuel pump assembly. Oxygen Sensor Replacement: Location and replacement procedures for oxygen sensors critical for emissions control and fuel economy. ECU Diagnostics: Information on Engine Control Unit (ECU) functions, diagnostic trouble codes (DTCs), and reset procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically for professionally scanned manuals) Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gs: 4G63 (2.0L DOHC Turbocharged I4) Engine Code Gs Non Turbo: 4G63 (2.0L DOHC I4) Engine Code Gt: 6G72 (3.0L SOHC V6) Performance Gs Turbo Horsepower: Approx. 200-210 hp (depending on market and specific trim) Gs Turbo Torque: Approx. 205-215 lb-ft (depending on market and specific trim) V6 Horsepower: Approx. 200-205 hp V6 Torque: Approx. 270-275 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium recommended for turbo models) Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor type depending on market/variant 🔧 Transmission Standard Gs Model: 5-Speed Manual Transmission Gt Model: 4-Speed Automatic Transmission (typically) Optional Gs Model: 4-Speed Automatic Transmission Gt Model: 5-Speed Manual Transmission (less common, depending on market) Features Drive Type: Front-Wheel Drive (FWD) All Wheel Drive: Optional All-Wheel Drive (AWD) with Active Transfer Clutch (ATC) on some GS/GSi models (not standard for Spyder) Fluid Type Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 Gear Oil (refer to manual for exact specification and capacity) Automatic Transmission Fluid: DIAQUEEN SP-III or equivalent ATF (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 177.7 inches (4515 mm) Width: Approx. 70.2 inches (1785 mm) Height: Approx. 52.0 inches (1320 mm) Wheelbase: Approx. 100.4 inches (2550 mm) Weights Curb Weight: Approx. 3100 - 3400 lbs (1406 - 1542 kg) depending on engine and transmission 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star (Driver), 4-Star (Passenger) for 1998 model year (based on available data for similar coupes) IIHS Side Impact: Not rated for this specific convertible model, but general Eclipse coupe ratings provide context. Active Features ABS: Standard on GT, Optional on GS models Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point Inertia-Reel Seatbelts with Pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM Cassette Player with optional CD Changer. Speaker configurations vary by trim level. Driver Assistance Cruise Control: Available on most models. Connectivity Auxiliary Input: Not standard. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 6 months (depending on driving conditions and oil type; refer to manual for precise interval). Spark Plugs: Every 30,000 - 60,000 miles (depending on spark plug type; platinum or iridium recommended). Timing Belt: Every 60,000 - 90,000 miles for 4G63 engine (crucial preventative maintenance, failure causes severe engine damage). V6 timing...
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Mitsubishi Eclipse Spyder 1997-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Generation:
Second Generation (D30/D32)
Year Range:
1997-1999
Codes
Chassis Codes:
D32A (GS/GSi), D38A (GT)
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, and professional technicians working on 1997-1999 Mitsubishi Eclipse Spyder models.
Competitive Analysis
Value Proposition:
Provides in-depth technical information, empowering owners to perform maintenance and repairs, saving on labor costs, and maximizing vehicle longevity.
Key Features
Unique Selling Points:
Detailed programming instructions, extensive wiring diagrams, troubleshooting guidelines, and clear explanations for complex systems like the electric power steering.
📋 Manual Details
Coverage Areas
Language:
English
Scope:
Comprehensive service, repair, and maintenance
All Trim Levels:
Covers all available trim levels for the 1997-1999 Eclipse Spyder, including GS and GT variants, and their respective engine and drivetrain configurations.
Page Count
Estimated Page Count:
Over 1000 pages (typical for workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Drivetrain (Clutch, Transmission, Drive Axles)
Chassis:
Suspension (Front & Rear), Steering System (incl. Electric Power Steering), Brake System (incl. ABS), Wheel and Tire Specifications
Electrical:
Wiring Diagrams, Lighting, Meters, Switches, Ignition System, Battery/Charging System, Starter System, Electric Shift Program (if applicable), Audio System, Power Accessories
Body:
Body Exterior & Interior Components, Convertible Top Mechanism, Glass & Trim
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Inspections
Diagnostics Troubleshooting:
Fault Code Identification, Symptom-Based Troubleshooting, Diagnostic Procedures for all major systems
Repair Rebuild:
Engine Overhaul (Cylinder Head, Piston, Crankcase), Transmission Repair, Clutch Replacement, Brake System Overhaul, Suspension Component Replacement, Steering System Repair
Installation Adjustment:
Engine Removal/Installation, Transmission Installation, Component Alignment, Programming Instructions (for electronic modules)
Climate Control:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Fuel Pump Replacement:
Detailed steps for accessing and replacing the fuel pump assembly.
Oxygen Sensor Replacement:
Location and replacement procedures for oxygen sensors critical for emissions control and fuel economy.
ECU Diagnostics:
Information on Engine Control Unit (ECU) functions, diagnostic trouble codes (DTCs), and reset procedures.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically for professionally scanned manuals)
Print Quality
Printability:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Gs:
4G63 (2.0L DOHC Turbocharged I4)
Engine Code Gs Non Turbo:
4G63 (2.0L DOHC I4)
Engine Code Gt:
6G72 (3.0L SOHC V6)
Performance
Gs Turbo Horsepower:
Approx. 200-210 hp (depending on market and specific trim)
Gs Turbo Torque:
Approx. 205-215 lb-ft (depending on market and specific trim)
V6 Horsepower:
Approx. 200-205 hp
V6 Torque:
Approx. 270-275 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium recommended for turbo models)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor type depending on market/variant
🔧 Transmission
Standard
Gs Model:
5-Speed Manual Transmission
Gt Model:
4-Speed Automatic Transmission (typically)
Optional
Gs Model:
4-Speed Automatic Transmission
Gt Model:
5-Speed Manual Transmission (less common, depending on market)
Features
Drive Type:
Front-Wheel Drive (FWD)
All Wheel Drive:
Optional All-Wheel Drive (AWD) with Active Transfer Clutch (ATC) on some GS/GSi models (not standard for Spyder)
Fluid Type
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 Gear Oil (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
DIAQUEEN SP-III or equivalent ATF (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 177.7 inches (4515 mm)
Width:
Approx. 70.2 inches (1785 mm)
Height:
Approx. 52.0 inches (1320 mm)
Wheelbase:
Approx. 100.4 inches (2550 mm)
Weights
Curb Weight:
Approx. 3100 - 3400 lbs (1406 - 1542 kg) depending on engine and transmission
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star (Driver), 4-Star (Passenger) for 1998 model year (based on available data for similar coupes)
IIHS Side Impact:
Not rated for this specific convertible model, but general Eclipse coupe ratings provide context.
Active Features
ABS:
Standard on GT, Optional on GS models
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point Inertia-Reel Seatbelts with Pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Player with optional CD Changer. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Auxiliary Input:
Not standard. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 6 months (depending on driving conditions and oil type; refer to manual for precise interval).
Spark Plugs:
Every 30,000 - 60,000 miles (depending on spark plug type; platinum or iridium recommended).
Timing Belt:
Every 60,000 - 90,000 miles for 4G63 engine (crucial preventative maintenance, failure causes severe engine damage). V6 timing belt interval also critical.
Fluid Specifications
Engine Oil:
10W-30 or 5W-30 API SJ/SL/SM/SN synthetic blend or full synthetic (refer to manual for exact viscosity and API rating).
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) Green or equivalent HOAT coolant (50/50 mixture).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Turbo Charger 4G63:
Potential for turbo seals to fail, leading to oil consumption and smoke. Regular oil changes and allowing the turbo to cool down are important.
Automatic Transmission:
Some transmissions may exhibit harsh shifting or hesitation. Regular fluid changes are crucial.
Suspension:
Wear in ball joints, bushings, and struts is common due to age and mileage.
Convertible Top Mechanism:
Hydraulic lines or pump for the power top can develop leaks or fail over time. Fabric wear and sealing issues are also possible.
Electrical Gremlins:
Corroded grounds or aging wiring can lead to intermittent electrical issues, particularly with interior lights, power windows, and the convertible top.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors is a Japanese multinational automotive manufacturer with a history dating back to the early 20th century. Known for robust engineering and performance-oriented vehicles.
Model Evolution
Eclipse Generation 2:
The second generation Eclipse (1995-2000) marked a significant styling evolution with a sleeker, more aerodynamic design. The Spyder convertible variant offered an open-air experience, building upon the success of the first generation.
Production
Manufacturing Location:
Built at Diamond-Star Motors (DSM) plant in Normal, Illinois, USA, through a joint venture with Chrysler.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Mitsubishi Eclipse (both coupe and convertible) of this era, particularly the turbocharged GSX (AWD coupe) and GS models, gained a reputation for performance and tuner-friendliness, often featured in popular car culture.
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