🏷️ Basic Information Identification Make: Mitsubishi Model: FD35A Forklift Truck Product Type: Service Repair Manual 👋 Introduction Market Position Positioning: The Mitsubishi FD35A is a robust, medium-duty pneumatic-tire forklift designed for demanding industrial applications, offering reliability and efficiency. Competitive Analysis Competitors: Competes with models from Toyota, Komatsu, Hyster, Yale, and Nissan in the 3.5-ton class. Key Features Features: Durable construction, ergonomic operator station, efficient powertrain, and advanced hydraulic system for precise load handling. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair information for Mitsubishi FD35A forklift trucks. Page Count Estimated Pages: Likely over 1000 pages, typical for a complete WSM. Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, hydraulics. Chassis: Steering, braking, suspension, lifting mechanism. Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation. Hydraulics: Mast operation, hydraulic circuits, cylinders, pumps, valves, filters. Operator Controls: Description and function of all levers, pedals, and switches. Cooling System: Radiator, fan, water pump, thermostat, and coolant circuit maintenance and repair. Fuel System: Fuel tank, lines, filters, injection pump, injectors, and troubleshooting. Mast And Forks: Inspection, maintenance, and repair of mast channels, rollers, lift chains, and fork carriage. Safety Devices: Operation, testing, and adjustment of safety features like parking brake, seat switch, and lift interlocks. Drive Axle And Differential: Maintenance and repair of the drive axle assembly and differential. Steering Axle: Maintenance and repair of the steering axle, linkage, and components. Operator Compartment: Removal and installation of interior panels, seat, and controls for access. Frame And Chassis: Inspection and repair of the main frame and chassis structure. Attachment Systems: Information on the hydraulic and mechanical systems for operating attachments like side shifters. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements. Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures. Troubleshooting: Diagnostic charts, fault finding procedures, common issues and their solutions. Diagnostics: Testing procedures for all major systems, including electrical and hydraulic diagnostics. Installation: Procedures for installing common attachments or replacement parts. Calibration: Procedures for calibrating sensors or control systems if applicable. Engine Overhaul: Detailed steps for complete engine disassembly, inspection, and rebuild. Transmission Overhaul: Detailed steps for transmission disassembly, inspection, and rebuild. Hydraulic Component Repair: Repair procedures for hydraulic pumps, motors, cylinders, and valves. Technical Depth Depth: In-depth technical information suitable for professional technicians, covering everything from basic adjustments to major overhauls. Torque Specifications: Detailed torque values for critical fasteners across all systems. Electrical Schematics: Complete and detailed electrical wiring diagrams for troubleshooting and repair. Hydraulic Schematics: Detailed hydraulic circuit diagrams illustrating flow and component relationships. Special Tools: Identification and usage of specialized tools required for specific repair tasks. Tolerances And Clearances: Precise specifications for critical component clearances and wear limits. Part Identification: Illustrations and part numbers for component identification and ordering. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: Professional, high-resolution scans for clear text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Likely Mitsubishi S4S-DT or similar industrial diesel engine. Performance Displacement: Typically around 3.3 Liters for S4S-DT series. Power Output: Approximately 50-60 HP (net), but specific to exact engine variant. Fuel System Injection Type: Direct injection, likely with mechanical or electronic governor. Cooling System Type: Water-cooled Emissions Control Features: May feature EPA/EU emission compliance depending on the model year and market. 🔧 Transmission Standard Type: Automatic (Torque Converter) Transmission Optional Optional Types: Less common for this class, but manual transmission variants could exist. Features Control System: Hydraulic control for smooth gear changes and operational efficiency. Fluid Specifications Fluid Type: Specific Automatic Transmission Fluid (ATF), consult manual for exact specification (e.g., DEXRON II/III compatible). 📐 Dimensions Exterior Lift Capacity: 3500 kg (7700 lbs) at a standard 500mm load center. Mast Height Lowered: Varies by mast configuration (e.g., 2-stage, 3-stage), typically 2-2.5 meters. Mast Height Raised: Varies significantly based on mast type and extension, up to 6-7 meters. Weights Operating Weight: Approx. 4500-5000 kg, including battery and standard fluids. 🛡️ Safety Features Ratings Standards Compliance: Designed to meet relevant ANSI/UL standards for forklift safety. Active Features Braking System: Hydraulic power-assisted brakes (drum or disc, depending on configuration). Steering System: Power steering, typically hydrostatic for precise control. Passive Features Operator Protection: Operator overhead guard (OHG), seat belt, and ergonomic controls. 💡 Technology Features Infotainment Features: Basic operator instrumentation (fuel gauge, engine temp, hour meter), no advanced infotainment systems typically found in this class of equipment. Driver Assistance Features: Focus on core operational technology such as power steering, power brakes, and smooth hydraulic control. No electronic driver-assistance systems. Connectivity Features: N/A for this class of industrial forklift. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, depending on operating conditions. Transmission Fluid Change:...