🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck FG-Series Product Name: Mitsubishi Gasoline Forklift Truck FG15K FG18K FG20K FG25K FG30K FG35K Workshop Service Repair Manual Codes Covered Models: FG15K (EF31A-50001-up), FG18K (EF31A-75001-up), FG20K (EF17B-05001-up), FG25K (EF17B-55001-up), FG30K (EF13D-35001-up), FG35K (EF13D-55001-up) 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment Target Audience: Forklift owners, maintenance managers, service technicians, repair shops Competitive Analysis Value Proposition: Provides original factory-level information for reliable maintenance and repair, crucial for maximizing uptime and longevity of expensive equipment Key Features Authenticity: Original Illustrated Factory Workshop Service Manual Completeness: Covers a wide range of models and systems in detail 📋 Manual Details Coverage Areas Primary Coverage: Chassis, Mast, Cooling System, Electrical System, Power Train, Powershift Transmission, Front Axle, Rear Axle, Brake System, Steering System, Hydraulic System, Engine (4G63, 4G64 Gasoline) Secondary Coverage: Optional kits (radiator, fan speed, warning, torque converter oil filter, etc.) Page Count Total Pages: 437 (321 for Chassis/Mast, 4 for Michel Cabin, 113 for Engine) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: ZIP, Contained Set Of PDF Manuals 📖 Manual Coverage Systems Covered Chassis: Vehicle exterior, dimensions, technical data, serial number locations, frame construction Cooling System: Fan belt removal, inspection, and adjustment; radiator maintenance; coolant specifications Electrical System: Console box, combination meter, starter switch, lighting switch, fuse box, spare terminals, battery maintenance, light bulb specifications, comprehensive electrical schematics Power Train: General engine and transmission overview Transmission: Powershift transmission hydraulic circuit, control systems, transmission assembly, pump assembly, control valve, hydraulic pressure testing, inching pedal adjustment, clutch valve testing, acceleration tests Front Axle: Front wheels, front axle assembly, reduction differential, tooth contact patterns and adjustment Rear Axle: Rear axle assembly, reduction differential, tooth contact patterns and adjustment (Note: Manual lists this twice under front axle section, implying shared components or a slight mislabeling for the second instance, typical for some service manuals focusing on related assemblies) Brake System: Automatic adjusting device, brake pedal and assembly, master cylinder, wheel brakes, wheel cylinders, brake pedal adjustment, brake fluid line bleeding, brake system testing Steering System: Steering system components, steering control valve, tilt steering assembly Hydraulic System: Hydraulic lines, hydraulic tank, hydraulic pump, control valve, lift and tilt cylinders, flow regulator valve, down safety valve Mast And Fork: Simplex mast, duplex mast, triplex mast inspection and repair Engine: 4G63 and 4G64 gasoline engine specific repairs, maintenance, and specifications Procedures Included Maintenance: Periodic replacement parts, lubrication, fluid changes, belt adjustments, brake adjustments, hydraulic system bleeding, battery maintenance Repair: Complete disassembly and reassembly of all major components including engine, transmission, axles, brakes, steering, hydraulic systems, and mast assemblies Diagnostics: Troubleshooting guides for various systems, hydraulic pressure testing, electrical system diagnostics via schematics Adjustment: Brake pedal, inching pedal, fan belt, differential tooth contact patterns Installation: Installation procedures for optional accessory kits Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians, covering everything from basic adjustments to complete component rebuilds Diagnostic Tools: Implicitly covers diagnostic procedures that would require standard mechanic's tools and pressure gauges Special Tools: May implicitly require specific Mitsubishi special tools for certain procedures, as is common with OEM manuals 📊 Manual Specifications File Format Format: PDF (Contained Set) Searchability: Searchable text Print Quality Printability: Printable without restrictions Image Quality: High quality images and illustrations Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) Navigation Bookmarks: Includes bookmarks for easy navigation ⚙️ Engine Specifications Primary Engine Engine Model: 4G63, 4G64 Gasoline Engine Engine Type: 4-cylinder, gasoline (likely OHC or DOHC based on the 4G6 series) Performance Displacement: Likely around 2.0L (4G63) and 2.4L (4G64), specific values would be in the detailed engine manual Horsepower And Torque: Specific figures vary by model and tune; consult the 4G63/4G64 Engine Service Manual for exact specifications. Typically designed for robust low-end torque suitable for forklift applications. Fuel System Fuel Type: Gasoline / LPG (as indicated in product description) Ignition System: Details on ignition timing, spark plugs, and related components would be within the engine manual. Cooling System Coolant Type: Standard ethylene glycol-based coolant; specific type and capacity detailed in the manual. Lubrication Oil Type: Recommended engine oil grades (e.g., SAE 10W-30, 15W-40) and capacities are provided in the 'Service Data' section. Maintenance Filter Replacement: Procedures for replacing oil filters, fuel filters, and air filters are covered. 🔧 Transmission Standard Type: Powershift Transmission Features Control: Detailed explanation of hydraulic circuits and control mechanisms for smooth power delivery and directional changes. Performance Testing: Includes procedures for testing hydraulic pressure and performing acceleration tests to ensure optimal transmission function. Maintenance Fluid Type: Specifications for transmission fluid (likely ATF or a specific hydraulic fluid) and replacement intervals are provided. Adjustment: Includes adjustment procedures for the inching pedal, critical for precise maneuvering. 📐 Dimensions Exterior Lift Capacity: Models cover capacities from approximately 1500 kg (FG15K) to...