Mitsubishi FG35 FG40 Forklift Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FG35 / FG40 Forklift Trucks Product Type: Workshop Service Repair Manual Download 👋 Introduction Market Position Target Audience: Do-It-Yourselfers, independent repair shops, fleet maintenance personnel, and owners seeking to reduce service costs. Competitive Analysis Value Proposition: Offers significant cost savings compared to dealership service, provides detailed, high-quality diagrams and instructions, and is readily available via instant download. Key Features Features: Instant download, comprehensive coverage, high-quality diagrams, DIY-friendly instructions, covers both Gasoline and LPG variants. 📋 Manual Details Coverage Areas Primary Coverage: Mitsubishi FG35 and FG40 Forklift Trucks Page Count Estimated Page Count: Extensive (specific count not provided, but description implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Chassis And Mast Systems: General Information, Cooling System, Electrical System, Electrical Schematics, Power Train, Clutches, Manual Transmission, Power Shift Transmission, Front Axle & Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Masts & Forks Engine System Gasoline: GM 4.3L (G6) Gasoline Engine: Overhaul, Replacement, Specifications, Tightening Torques, Sealers/Adhesives/Lubricants, RTV/Anaerobic Sealers, Diagnostics, Valve Train Diagnosis, Mechanical Components, Electrical Throttle & Governor Control, ECU Error Codes, Ignition System, Alternator & V-Belt, Starter Motor, Fuel System (Gasoline) Fuel System Lpg: Liquefied Petroleum Gas (LPG) Supplement: Types of LP Gas, Structure & Function, Failure Actions, Troubleshooting, Disassembly & Reassembly, Inspection & Adjustment, Carb Tier 1 Emissions Control, System Operations, Subsystem Principles, System Adjustments, S-15G Troubleshooting, Vacuum System Diagram & Wiring Schematics Procedures Included Diagnostic Procedures: General troubleshooting, Engine diagnostic information and procedures, Valve train noise diagnosis, ECU error code interpretation, Fuel system diagnostics (Gasoline & LP Gas) Repair Procedures: Component disassembly and reassembly, Engine overhaul and replacement, Transmission repair (Manual & Power Shift), Brake system service, Steering system service, Hydraulic system repair, Mast and...

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Typ: Forklift

Anbieter:

Art.-Nr: 139611

Sammlungen: ALL Mitsubishi

Verfügbarkeit: 9999 Auf Lager

Stichworte: Engines FG35 FG40 Forklift GM Series Mitsubishi

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FG35 / FG40 Forklift Trucks

Product Type:

Workshop Service Repair Manual Download

👋 Introduction

Market Position

Target Audience:

Do-It-Yourselfers, independent repair shops, fleet maintenance personnel, and owners seeking to reduce service costs.

Competitive Analysis

Value Proposition:

Offers significant cost savings compared to dealership service, provides detailed, high-quality diagrams and instructions, and is readily available via instant download.

Key Features

Features:

Instant download, comprehensive coverage, high-quality diagrams, DIY-friendly instructions, covers both Gasoline and LPG variants.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mitsubishi FG35 and FG40 Forklift Trucks

Page Count

Estimated Page Count:

Extensive (specific count not provided, but description implies comprehensive coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Chassis And Mast Systems:

General Information, Cooling System, Electrical System, Electrical Schematics, Power Train, Clutches, Manual Transmission, Power Shift Transmission, Front Axle & Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Masts & Forks

Engine System Gasoline:

GM 4.3L (G6) Gasoline Engine: Overhaul, Replacement, Specifications, Tightening Torques, Sealers/Adhesives/Lubricants, RTV/Anaerobic Sealers, Diagnostics, Valve Train Diagnosis, Mechanical Components, Electrical Throttle & Governor Control, ECU Error Codes, Ignition System, Alternator & V-Belt, Starter Motor, Fuel System (Gasoline)

Fuel System Lpg:

Liquefied Petroleum Gas (LPG) Supplement: Types of LP Gas, Structure & Function, Failure Actions, Troubleshooting, Disassembly & Reassembly, Inspection & Adjustment, Carb Tier 1 Emissions Control, System Operations, Subsystem Principles, System Adjustments, S-15G Troubleshooting, Vacuum System Diagram & Wiring Schematics

Procedures Included

Diagnostic Procedures:

General troubleshooting, Engine diagnostic information and procedures, Valve train noise diagnosis, ECU error code interpretation, Fuel system diagnostics (Gasoline & LP Gas)

Repair Procedures:

Component disassembly and reassembly, Engine overhaul and replacement, Transmission repair (Manual & Power Shift), Brake system service, Steering system service, Hydraulic system repair, Mast and fork service

Maintenance Procedures:

Cooling system maintenance, Electrical system checks, Clutch adjustments, Lubrication points, Belt tensioning, LP Gas system adjustments

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, in-depth diagnostics, component-level repair, and troubleshooting for both gasoline and LPG fuel systems. Includes detailed specifications and schematics.

Technical Information

Service Data:

Includes a dedicated 'Service Data' section for Chassis and Mast, likely containing specifications, tolerances, and capacities.

Tightening Torques:

Specific section for 'Major Nuts and Bolts Tightening Torque' for the GM 4.3L (G6) Gasoline engine, crucial for proper assembly.

Schematics:

Includes 'Electrical System Schematics' for the main chassis and 'Vacuum System Diagram and Wiring Schematics' for the LPG system, vital for electrical troubleshooting.

Engine Specifics

Engine Overhaul:

Detailed procedures for determining when an engine needs an overhaul, engine replacement, and full mechanical repair.

Lp Gas Systems:

Extensive coverage of LPG systems, including structure, function, troubleshooting, and specific components like the S-15G carburetor.

Sealer And Lubricant Guide:

Guidance on the correct use of sealers, adhesives, and lubricants, including RTV and anaerobic sealers for gasket elimination.

Chassis Systems

Brake And Steering:

Comprehensive coverage of the brake system and steering system, essential for forklift safety and functionality.

Masts And Forks:

Detailed section on Masts and Forks, including service and repair procedures for these critical load-handling components.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Device Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android etc.

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Model:

GM 4.3L (G6) Gasoline

Performance

Horsepower And Torque:

Specific figures not provided in the product description, but the manual covers engine specifications.

Fuel System

Fuel Types:

Gasoline and Liquefied Petroleum Gas (LPG)

Engine Components

Key Components Covered:

Valve train, ignition system, fuel system, starter motor, alternator, ECU, throttle and governor control.

🔧 Transmission

Standard

Transmission Types:

Manual Transmission and Power Shift Transmission

Optional

Transmission Options:

Not specified, but both manual and power shift are covered for repair.

Features

Transmission Service Coverage:

Detailed procedures for repair, adjustment, and potential troubleshooting of both transmission types.

📐 Dimensions

Exterior

Forklift Capacities:

FG35 (3500 lbs / 1588 kg) and FG40 (4000 lbs / 1814 kg) nominal lifting capacities.

Interior

Operator Station:

Not detailed in the product description, but likely covered within general chassis information.

Weights

Vehicle Weights:

Not specified in product description.

🛡️ Safety Features

Ratings

Safety Standards:

Not specified in product description. Manual likely details safety precautions during maintenance and operation.

Active Features

Operational Safety:

Manual covers brake system, steering system, and hydraulic system, which are critical for safe operation.

Passive Features

Structural Safety:

Not detailed in product description, but chassis and mast sections imply structural integrity is addressed.

💡 Technology Features

Infotainment

Operator Interface:

Not applicable for forklift trucks in the traditional automotive sense. The manual covers the forklift's operational controls and electrical systems.

Driver Assistance

Operator Aid Systems:

Manual covers steering, brake, and hydraulic systems which are the primary 'assist' features for forklift operation. Also covers electrical throttle and governor control systems.

Connectivity

Diagnostic Tools:

Covers ECU error codes and likely outlines the use of special tools for diagnostics and repair.

Engine Control

ECU And Governor:

Detailed information on the Electrical Throttle and Governor Control System, including ECU Error Code Descriptions.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

Specific intervals not listed in product description, but the manual provides guidance on determining when engine overhaul is needed and likely covers routine checks for all systems.

Fluid Specifications

Fluids And Lubricants:

Manual covers sealers, adhesives, and lubricants specific to the GM 4.3L engine and likely other systems.

Known Issues

Common Faults:

Manual includes troubleshooting sections for various systems, suggesting common issues are addressed, particularly in electrical, fuel, and transmission areas.

Maintenance Tips

Preventive Maintenance:

The manual's comprehensive nature, including detailed diagrams and procedures, enables effective preventive maintenance to prolong component life and reduce unexpected breakdowns.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Forklift Trucks (part of Mitsubishi Heavy Industries group).

Model Evolution

Series Information:

FG series represents a line of internal combustion engine (ICE) forklift trucks, commonly used in various industrial applications. Specific model years are not defined in the product description, implying broad applicability within this model range.

Production

Manufacturing Origin:

Likely manufactured by Mitsubishi Forklift Trucks, potentially in various global locations.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not specified in the product description.

Ratings

Performance Ratings:

Not specified in the product description. Manual focuses on repair and maintenance, not performance benchmarks.

Certifications

Emissions Certifications:

Mentions 'Carb Tier 1 Emissions Control System' in the LPG supplement, indicating coverage of emissions-related components and systems.