🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Truck Product Type: Service Repair Manual 👋 Introduction Market Position Market Segment: Industrial forklifts, material handling equipment. Competitive Analysis Competitors: Toyota, Komatsu, Hyster, Yale, Caterpillar (in the forklift sector). Key Features Features: Designed for rugged industrial use, reliable performance, user-friendly operation (relative to industrial machinery). Manual Purpose Purpose: To provide comprehensive guidance for the maintenance, diagnosis, and repair of the Mitsubishi FG35A forklift. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Mitsubishi FG35A Forklift Trucks Page Count Estimated Page Count: Estimated 500-800 pages (typical for WSM) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, fuel system, ignition system (if applicable), cooling system, lubrication system, emission control systems. Transmission: Service and repair of hydrostatic or torque converter transmissions, adjustment, component replacement, troubleshooting. Hydraulics: Lift/tilt system, power steering hydraulics, hydraulic pump, control valves, cylinders, hoses, fluid specifications, troubleshooting. Electrical: Wiring diagrams, component testing, starter, alternator, battery system, lighting, instrumentation, fuses, relays. Chassis And Steering: Front axle, rear axle, steering system (mechanical and hydraulic components), troubleshooting steering issues. Brakes: Brake system operation, components (drums, shoes, master cylinder, lines), hydraulic system maintenance, adjustment, troubleshooting. Mast And Attachments: Mast assembly maintenance, chain inspection, roller adjustment, carriage service, fork inspection, common attachment servicing. Procedures Included Maintenance: Scheduled maintenance intervals, lubrication points, filter replacement, fluid checks and changes. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, error code interpretation, diagnostic flowcharts. Repair: Step-by-step repair instructions for all major components, including disassembly, inspection, repair, and reassembly. Overhaul: Complete engine, transmission, and hydraulic system overhaul procedures. Adjustments: Precise adjustment procedures for brakes, clutch, linkages, and hydraulic systems. Technical Depth Depth: In-depth, professional quality, suitable for certified technicians and experienced mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, clear text and diagrams for easy reading and printing. Binding Type Binding Type: Digital Download (Not Applicable for physical binding) Paper Type Paper Type: Digital (Not Applicable for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Model: Likely Mitsubishi 4G63 or similar industrial engine variant (specific model dependent on year/region, consult manual for exact). Performance Horsepower Range: Typically in the 60-80 HP range for this class of forklift. Torque Range: Designed for high low-end torque for lifting applications. Fuel System Fuel Type: Gasoline or LPG (Liquefied Petroleum Gas) - common for this model series. Injection System: Likely electronic fuel injection (EFI) or carburetor depending on specific configuration and year. Cooling System Cooling Method: Liquid-cooled with radiator and fan. Lubrication System Oil Type: Consult manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 15W-40). Maintenance Oil Capacity: Consult manual for specific engine oil capacity (e.g., 4.5-5.5 liters). 🔧 Transmission Standard Type: Automatic Transmission (likely torque converter type) or Hydrostatic Transmission. Optional Optional Types: May vary by region and specific model sub-variant. Features Transmission Fluid: Consult manual for specific transmission fluid type (e.g., Dexron III/Mercon, or specific ATF). Maintenance Fluid Capacity: Consult manual for transmission fluid capacity. 📐 Dimensions Exterior Lifting Capacity: 3500 kg (approximately 7,700 lbs) at load center (e.g., 500mm). Mast Height Lowered: Varies by mast type (e.g., 2-stage, 3-stage). Consult manual for specific values. Mast Height Raised: Varies significantly by mast type and configuration. Consult manual for specific values. Overall Length: Consult manual for exact dimensions. Overall Width: Consult manual for exact dimensions. Weights Operating Weight: Typically around 4500-5000 kg (including battery and fluids). Fork Length: Standard 1220 mm (48 inches) or other options may exist. 🛡️ Safety Features Ratings Safety Standards: Meets relevant industry safety standards (e.g., ANSI/ASME B56.1, ISO standards) - confirm specific certifications in manual. Active Features Safety Features: Operator presence system, parking brake, load backrest, overhead guard. Passive Features Operator Station: Ergonomically designed operator compartment with safety restraints (e.g., seat belt). 💡 Technology Features Infotainment Infotainment Systems: Primarily functional controls for operation; infotainment systems are typically not a feature of this type of industrial equipment. Driver Assistance Assistance Features: Basic operational aids like load capacity indicators and audible alarms, but not advanced driver-assistance systems (ADAS) in the automotive sense. Connectivity Connectivity Options: Not applicable; these are industrial machines focused on mechanical and hydraulic systems. Diagnostics Diagnostic Tools: While sophisticated electronic diagnostics might be limited compared to modern cars, the manual will detail procedures for using multimeters, pressure gauges, and visual inspection for fault finding. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic fluid, brake fluid), tire pressure, visual inspection of forks, mast, hoses, and controls. Periodic Maintenance: Engine oil and filter change, transmission fluid change, hydraulic filter change, air filter replacement, spark plug replacement (for gasoline), fuel filter replacement, lubrication of moving parts, brake inspection. Fluid Specifications Engine Oil Spec: Refer to...