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Mitsubishi Fuso Canter Service Repair Manual 2012 FE FG

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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Canter Year: 2012 Chassis Codes: FEC52S, FEC72S, FEC72W, FEC92S, FGB72S Engine Codes: 4P10, 4P10-T5 Generation Generation: Likely 8th Generation (2012 onwards), based on chassis and engine codes. 👋 Introduction Market Position Market Position: The Mitsubishi Fuso Canter is a highly regarded light-duty commercial vehicle known for its reliability, fuel efficiency, and versatility in various vocational applications, making it a staple in urban and regional logistics. Competitive Analysis Competitive Analysis: Competes directly with vehicles like the Isuzu NPR, Hino 155, and Chevrolet Express/GMC Savana (in cutaway form for commercial applications), offering a balance of Japanese engineering quality and robust performance. Key Features Key Features: Emphasis on durable construction, efficient diesel engines (4P10 series), and advanced powertrain options like the Duonic automated manual transmission, catering to diverse operational needs. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive coverage for the 2012 Mitsubishi Fuso Canter FE and FG models. Page Count Page Count: 2664 Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF, ZIP Compatibility: Windows (95/98/ME/XP/vista/7), Linux, MAC Availability Availability: Instant download with no shipping costs, facilitating immediate access for technicians and owners. Support Support: Customer support available for assisting with manual acquisition requests if a specific manual is not readily found. Content Organization Content Organization: Sections are logically numbered (e.g., 00, 01, 11, 13E) which is a standard industry practice for technical manuals, allowing for easy navigation and reference. 📖 Manual Coverage Systems Covered Systems Covered: General Information, Maintenance Schedule, Engine, Lubrication, Fuel & Engine Control, Common Rail System, Cooling, Intake & Exhaust, Emission Control, Bluetec System, Clutch, Transmission (Duonic), Duonic Transmission Specifics, Transfer Case, Propeller Shaft, Front Axle (FE variant), Front Axle (FG variant), Rear Axle, Wheel & Tire, Front Suspension, Rear Suspension, Brake System, Anti-Lock Brake System (ABS), Parking Brake, Steering System, Bumper and Frame, Cab Structure, Doors, Exterior Body Panels, Interior Components, Electrical System, HVAC (Heater, Air Conditioner, Ventilation), Full Automatic Air Conditioner. Procedures Included Procedures Included: Scheduled maintenance, lubrication procedures, engine overhaul and repair, fuel system diagnosis and repair, common rail system servicing, cooling system maintenance, intake and exhaust system repair, emission control system diagnostics and repair, Bluetec system operation and servicing, clutch inspection and replacement, transmission removal and installation, Duonic transmission repair and calibration, transfer case maintenance, propeller shaft balancing and replacement, front and rear axle servicing, wheel alignment, tire replacement, suspension component repair, brake system servicing and bleeding, ABS system diagnostics, parking brake adjustment, steering system repair, chassis frame inspection and repair, cab component repair, door mechanism servicing, exterior panel replacement, interior trim removal and installation, electrical system troubleshooting, HVAC system diagnosis and repair, air conditioning system servicing. Technical Depth Technical Depth: Detailed diagnostic procedures, troubleshooting guides, component removal and installation instructions, assembly specifications, torque values, wiring diagrams, system schematics, and repair specifications for advanced mechanical and electrical systems. Electrical System Electrical System: Comprehensive wiring diagrams for all vehicle circuits, including lighting, engine management, ABS, HVAC, and interior electronics, are a key component. Body And Frame Body And Frame: Covers procedures for frame inspection, collision repair basics, body panel alignment, bumper replacement, and cab mounting. Diagnostic Tools Diagnostic Tools: The manual implicitly relies on the use of advanced diagnostic scan tools capable of communicating with the vehicle's ECUs for troubleshooting engine, transmission, and ABS systems. Emissions Systems Emissions Systems: In-depth coverage of the Bluetec system (likely SCR and DPF) and other emission control components, critical for diagnosis and compliance with environmental regulations. 📊 Manual Specifications File Format File Format: PDF File Organization: Provided in a ZIP archive for easy download and extraction. Print Quality Print Quality: High-resolution scans suitable for printing, ensuring clarity of diagrams, text, and images. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 4P10 (4-cylinder, turbocharged, intercooled diesel engine with common rail injection). Engine Variants Engine Variants: 4P10, 4P10-T5 (indicating potential differences in turbocharging or power output/emissions calibration). Performance Performance: Specific horsepower and torque figures vary by application and market, but the 4P10 series is known for its strong low-end torque and fuel economy. Typical outputs range from approximately 130-175 HP and 250-300 lb-ft of torque, optimized for commercial use. Fuel System Fuel System: Common Rail Direct Injection (CRDI) system for precise fuel delivery and efficient combustion, featuring advanced electronic control for emissions and performance. Emission Control Emission Control: Includes systems like Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), and Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) for Bluetec compliance, depending on market and configuration. Bore X Stroke Bore X Stroke: Specific bore and stroke dimensions for the 4P10 engine would be detailed in the manual, crucial for engine rebuilding and understanding its displacement. Compression Ratio Compression Ratio: The manual will...
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Mitsubishi Fuso Canter Service Repair Manual 2012 FE FG
🏷️ Basic Information
Identification
Make:
Mitsubishi Fuso
Model:
Canter
Year:
2012
Chassis Codes:
FEC52S, FEC72S, FEC72W, FEC92S, FGB72S
Engine Codes:
4P10, 4P10-T5
Generation
Generation:
Likely 8th Generation (2012 onwards), based on chassis and engine codes.
👋 Introduction
Market Position
Market Position:
The Mitsubishi Fuso Canter is a highly regarded light-duty commercial vehicle known for its reliability, fuel efficiency, and versatility in various vocational applications, making it a staple in urban and regional logistics.
Competitive Analysis
Competitive Analysis:
Competes directly with vehicles like the Isuzu NPR, Hino 155, and Chevrolet Express/GMC Savana (in cutaway form for commercial applications), offering a balance of Japanese engineering quality and robust performance.
Key Features
Key Features:
Emphasis on durable construction, efficient diesel engines (4P10 series), and advanced powertrain options like the Duonic automated manual transmission, catering to diverse operational needs.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for the 2012 Mitsubishi Fuso Canter FE and FG models.
Page Count
Page Count:
2664
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF, ZIP
Compatibility:
Windows (95/98/ME/XP/vista/7), Linux, MAC
Availability
Availability:
Instant download with no shipping costs, facilitating immediate access for technicians and owners.
Support
Support:
Customer support available for assisting with manual acquisition requests if a specific manual is not readily found.
Content Organization
Content Organization:
Sections are logically numbered (e.g., 00, 01, 11, 13E) which is a standard industry practice for technical manuals, allowing for easy navigation and reference.
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Maintenance Schedule, Engine, Lubrication, Fuel & Engine Control, Common Rail System, Cooling, Intake & Exhaust, Emission Control, Bluetec System, Clutch, Transmission (Duonic), Duonic Transmission Specifics, Transfer Case, Propeller Shaft, Front Axle (FE variant), Front Axle (FG variant), Rear Axle, Wheel & Tire, Front Suspension, Rear Suspension, Brake System, Anti-Lock Brake System (ABS), Parking Brake, Steering System, Bumper and Frame, Cab Structure, Doors, Exterior Body Panels, Interior Components, Electrical System, HVAC (Heater, Air Conditioner, Ventilation), Full Automatic Air Conditioner.
Procedures Included
Procedures Included:
Scheduled maintenance, lubrication procedures, engine overhaul and repair, fuel system diagnosis and repair, common rail system servicing, cooling system maintenance, intake and exhaust system repair, emission control system diagnostics and repair, Bluetec system operation and servicing, clutch inspection and replacement, transmission removal and installation, Duonic transmission repair and calibration, transfer case maintenance, propeller shaft balancing and replacement, front and rear axle servicing, wheel alignment, tire replacement, suspension component repair, brake system servicing and bleeding, ABS system diagnostics, parking brake adjustment, steering system repair, chassis frame inspection and repair, cab component repair, door mechanism servicing, exterior panel replacement, interior trim removal and installation, electrical system troubleshooting, HVAC system diagnosis and repair, air conditioning system servicing.
Technical Depth
Technical Depth:
Detailed diagnostic procedures, troubleshooting guides, component removal and installation instructions, assembly specifications, torque values, wiring diagrams, system schematics, and repair specifications for advanced mechanical and electrical systems.
Electrical System
Electrical System:
Comprehensive wiring diagrams for all vehicle circuits, including lighting, engine management, ABS, HVAC, and interior electronics, are a key component.
Body And Frame
Body And Frame:
Covers procedures for frame inspection, collision repair basics, body panel alignment, bumper replacement, and cab mounting.
Diagnostic Tools
Diagnostic Tools:
The manual implicitly relies on the use of advanced diagnostic scan tools capable of communicating with the vehicle's ECUs for troubleshooting engine, transmission, and ABS systems.
Emissions Systems
Emissions Systems:
In-depth coverage of the Bluetec system (likely SCR and DPF) and other emission control components, critical for diagnosis and compliance with environmental regulations.
📊 Manual Specifications
File Format
File Format:
PDF
File Organization:
Provided in a ZIP archive for easy download and extraction.
Print Quality
Print Quality:
High-resolution scans suitable for printing, ensuring clarity of diagrams, text, and images.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4P10 (4-cylinder, turbocharged, intercooled diesel engine with common rail injection).
Engine Variants
Engine Variants:
4P10, 4P10-T5 (indicating potential differences in turbocharging or power output/emissions calibration).
Performance
Performance:
Specific horsepower and torque figures vary by application and market, but the 4P10 series is known for its strong low-end torque and fuel economy. Typical outputs range from approximately 130-175 HP and 250-300 lb-ft of torque, optimized for commercial use.
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) system for precise fuel delivery and efficient combustion, featuring advanced electronic control for emissions and performance.
Emission Control
Emission Control:
Includes systems like Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), and Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) for Bluetec compliance, depending on market and configuration.
Bore X Stroke
Bore X Stroke:
Specific bore and stroke dimensions for the 4P10 engine would be detailed in the manual, crucial for engine rebuilding and understanding its displacement.
Compression Ratio
Compression Ratio:
The manual will specify the engine's compression ratio, essential for diagnosing engine performance issues and ensuring proper assembly.
Engine Management System
Engine Management System:
ECM (Engine Control Module) with detailed diagnostic data, sensor inputs, and actuator outputs for the 4P10 engine and its common rail system.
Turbocharger System
Turbocharger System:
Details on the variable geometry turbocharger (if applicable), wastegate operation, and intercooler system for the 4P10-T5 variant.
🔧 Transmission
Standard
Standard:
The manual indicates coverage for the Duonic transmission. This is likely an Automated Manual Transmission (AMT) or dual-clutch transmission, offering automatic shifting for ease of operation.
Optional
Optional:
While the manual specifically lists Duonic, older or other market variants might have had traditional manual transmissions. The manual's focus on Duonic suggests it's a key feature for the covered models.
Features
Features:
Duonic transmission likely offers manual mode selection, economy/power modes, and smooth gear changes optimized for commercial duty cycles. The manual covers its specific operation, diagnosis, and repair.
Gear Ratios
Gear Ratios:
The manual will list the specific gear ratios for the Duonic transmission, as well as any applicable transfer case ratios, critical for performance calculations and diagnostics.
Transmission Fluid Type
Transmission Fluid Type:
Specific Dextron or proprietary FUSO ATF specification for the Duonic transmission, vital for longevity and proper function.
📐 Dimensions
Exterior
Exterior:
Dimensions vary significantly based on chassis configuration (FE vs. FG) and wheelbase. The manual would detail specific lengths, widths, and heights for different cab and chassis types.
Weights
Weights:
Gross Vehicle Weight (GVW) ratings typically range from Class 3 to Class 7 depending on the specific Canter model and configuration. The manual will detail curb weights, GVWR, and GAWR for each chassis type.
Wheelbase
Wheelbase:
Multiple wheelbase options are available for FE and FG models, impacting turning radius, cargo capacity, and overall vehicle length. The manual will specify these for each chassis code.
Tire Sizes
Tire Sizes:
Common tire sizes for these models typically range from 195/75R16 to 215/75R17.5, depending on the chassis and GVWR. The manual will confirm exact fitments.
Wheel Bolt Pattern
Wheel Bolt Pattern:
Standard bolt patterns for light-duty trucks of this era, likely 6-stud or 8-stud configurations with specific bolt circle diameters and offset specifications detailed in the manual.
🛡️ Safety Features
Ratings
Ratings:
Safety ratings would be specific to the market and testing agency (e.g., NHTSA in the US, Euro NCAP in Europe). As a commercial vehicle, emphasis is placed on structural integrity and driver protection.
Active Features
Active Features:
Features like Anti-lock Braking System (ABS) are standard, and potentially Electronic Stability Control (ESC) or Traction Control Systems (TCS) depending on market and optional packages.
Passive Features
Passive Features:
Includes driver and passenger airbags, reinforced cabin structure, seat belts, and potentially crumple zones in the chassis/frame.
💡 Technology Features
Infotainment
Infotainment:
While primarily a work vehicle, base models might include a basic audio system (radio/CD player). Higher trims or optional packages could offer more advanced infotainment features.
Driver Assistance
Driver Assistance:
Focuses on safety and operational efficiency. Features like ABS are standard. Advanced systems might include parking sensors or backup cameras on specific trims or as options.
Connectivity
Connectivity:
Limited in typical commercial applications of this era, focusing more on diagnostics ports (OBD-II compliant) for engine and transmission management.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual details specific service intervals for oil changes, filter replacements, fluid checks, brake inspections, and other routine maintenance based on mileage or time, critical for commercial vehicle uptime.
Fluid Specifications
Fluid Specifications:
Provides precise specifications for engine oil (e.g., API CJ-4 or newer, viscosity grades like 15W-40 or 5W-30), coolant type (e.g., Super Long Life Coolant), transmission fluid for Duonic, brake fluid (DOT 3/4), and differential/axle lubricants.
Known Issues
Known Issues:
As a comprehensive manual, it would cover common wear items, potential diagnostic trouble codes (DTCs), and troubleshooting for systems that may experience issues, such as DPF regeneration cycles, common rail injector reliability, or Duonic transmission clutch wear.
Recommended Filters
Recommended Filters:
Likely includes part numbers for oil filters, fuel filters, air filters, and cabin air filters specific to the 4P10 engine and chassis variants.
Torque Values
Torque Values:
Extensive torque specifications for critical fasteners including cylinder head bolts, main bearing caps, wheel lug nuts, suspension components, and drivetrain fasteners are provided for correct assembly.
Engine Oil Capacity
Engine Oil Capacity:
The 4P10 engine typically requires around 7-8 liters of engine oil. Exact capacity with filter change will be specified in the manual.
Coolant Capacity
Coolant Capacity:
Coolant capacity varies by engine and radiator size, but generally falls in the 8-12 liter range. The manual will provide the precise figure.
Brake Pad Replacement
Brake Pad Replacement:
Detailed instructions for replacing front and rear brake pads, including caliper servicing and brake disc inspection, are covered.
Spark Plug Replacement
Spark Plug Replacement:
While primarily a diesel, if glow plugs or other ignition-related components are present, their replacement procedures and specifications would be detailed.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Fuso has a long-standing reputation in the commercial vehicle sector, with the Canter line tracing its roots back to the 1960s, evolving into a globally recognized and reliable light-duty truck.
Model Evolution
Model Evolution:
The 2012 model year represents a significant advancement, particularly with the introduction of the 4P10 engine and Duonic transmission, focusing on efficiency, emissions, and driver comfort. This generation also saw increased electronic integration.
Production
Production:
Mitsubishi Fuso trucks are manufactured globally, with key production facilities in Japan and other regions, ensuring availability and suitability for diverse international markets.
Engine Progression
Engine Progression:
The 4P10 engine represents a significant evolution from older Mitsubishi diesel engines, focusing on cleaner emissions, improved fuel efficiency, and higher power density.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Fuso Canter series has historically received numerous awards and accolades for its reliability, fuel efficiency, and suitability for diverse commercial applications across various global markets.
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