Mitsubishi Fuso FE FG FH FK FM Commercial Truck Complete Workshop Service Repair Manual 2005 2006 2007
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE FG FH FK FM Commercial Truck Year: 2005, 2006, 2007 👋 Introduction Market Position Target User: Professional mechanics, fleet maintenance personnel, owner-operators, DIY enthusiasts with mechanical aptitude. Value Proposition: Enables significant cost savings on repairs and maintenance through self-service, with detailed, easy-to-follow instructions. Competitive Analysis Manual Advantage: Comprehensive coverage across multiple model variants and years, facilitating a wide range of service and repair tasks, with clear step-by-step guidance and illustrations. Key Features Feature 1: Step-by-step instructions with pictures for ease of understanding. Feature 2: Instant email delivery upon payment confirmation. Feature 3: Lifetime access to the downloaded manual. Feature 4: Compatibility with PC, MAC, tablets, and smartphones. Feature 5: Customer satisfaction guarantee. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z for all models, engines, trims, and transmission types. Page Count Estimated Page Count: Extensive (precise number not provided in product info, but typical for a complete workshop manual covering multiple models would be 1000+ pages) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, inspection), fuel system (injection, carburetion, pumps, filters), cooling system (radiator, water pump, thermostat), lubrication system (oil pump, oil filter, oil pressure), ignition system (spark plugs, coils, timing), exhaust system (manifolds, mufflers, catalytic converters), emissions control systems. Transmission Drivetrain Systems: Manual transmissions, automatic transmissions, clutch system, driveshafts, differentials, axles, transfer cases (if applicable). Brake Systems: Hydraulic systems, power assist, parking brake, ABS (Anti-lock Braking System), component inspection and replacement (pads, rotors, calipers, lines). Suspension Steering Systems: Front and rear suspension components (shocks, springs, control arms), steering gear, power steering system, alignment specifications. Electrical Systems: Battery, charging system (alternator), starting system (starter), lighting, instrumentation, wiring diagrams, fuses, relays, ECUs (Engine Control Units), body control modules. Body Chassis Systems: Body panels, doors, windows, interior trim, chassis frame, suspension mounting points, body mounting. Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, brake inspections, tire rotations, tune-ups. Repair Procedures: Engine overhaul, transmission repair, brake system rebuilding, suspension component replacement, electrical component diagnosis and repair, bodywork. Troubleshooting Diagnostics: Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical circuit tracing. Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical component resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and complex system diagnostics. 📊 Manual Specifications File Format File Type: PDF Software Requirement: Adobe Reader (free download) Print Quality Printability: Printable (individual pages, chapters, or entire manual) Binding Type Binding: N/A (Downloadable Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Families Covered: Likely includes 4M5x series diesel engines (e.g., 4M50, 4M51), and potentially other relevant diesel engine variants for the FE, FG, FH, FK, FM lines from those years. Specific engine codes would need to be cross-referenced with the manual content. Performance Horsepower Torque: Detailed horsepower and torque figures for each covered engine variant will be provided in the manual. Typical ranges for these commercial trucks can vary from 130 HP to over 200 HP depending on the engine and model. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) or similar advanced diesel injection systems typical for the era will be detailed. Components Turbocharger: Information on turbocharger system diagnosis, repair, and maintenance will be included for turbocharged variants. Egr System: Exhaust Gas Recirculation (EGR) system operation, maintenance, and troubleshooting will be covered for emissions compliance. 🔧 Transmission Standard Transmission Type: Manual transmissions are standard on many commercial trucks. Specific gear counts (e.g., 5-speed, 6-speed) will vary by model and configuration. Optional Transmission Type: Automatic transmission options may be available on certain models or configurations. Features Clutch System: Details on clutch operation, adjustment, replacement, and hydraulic system service. Drivetrain Rear Axle: Information on rear axle ratios, lubrication, and maintenance will be provided. 📐 Dimensions Exterior Chassis Types: Cab-over engine (COE) design is characteristic of Fuso trucks. Specific wheelbase, length, width, and height will vary significantly across FE, FG, FH, FK, and FM models and their respective configurations. Weights Gvwr: Gross Vehicle Weight Rating (GVWR) will differ substantially between the light-duty FE/FG models and the heavier-duty FH/FK/FM series. These specifications are critical for operation and will be detailed. 🛡️ Safety Features Ratings Crash Test Data: While official crash test ratings (like NHTSA or IIHS) might not be as common or readily available for all commercial truck segments as passenger vehicles, the manual will detail safety system components and their function. Active Features ABS: Anti-lock Braking System (ABS) functionality, diagnosis, and component service procedures. Passive Features Seatbelts: Information regarding seatbelt operation and inspection. Airbags: If equipped, details on airbag system components, sensors, and diagnostic procedures will be included. 💡 Technology Features Infotainment Radio System: Information...
Professional mechanics, fleet maintenance personnel, owner-operators, DIY enthusiasts with mechanical aptitude.
Value Proposition:
Enables significant cost savings on repairs and maintenance through self-service, with detailed, easy-to-follow instructions.
Competitive Analysis
Manual Advantage:
Comprehensive coverage across multiple model variants and years, facilitating a wide range of service and repair tasks, with clear step-by-step guidance and illustrations.
Key Features
Feature 1:
Step-by-step instructions with pictures for ease of understanding.
Feature 2:
Instant email delivery upon payment confirmation.
Feature 3:
Lifetime access to the downloaded manual.
Feature 4:
Compatibility with PC, MAC, tablets, and smartphones.
Feature 5:
Customer satisfaction guarantee.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service & Repair Procedures A-Z for all models, engines, trims, and transmission types.
Page Count
Estimated Page Count:
Extensive (precise number not provided in product info, but typical for a complete workshop manual covering multiple models would be 1000+ pages)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (assembly, disassembly, inspection), fuel system (injection, carburetion, pumps, filters), cooling system (radiator, water pump, thermostat), lubrication system (oil pump, oil filter, oil pressure), ignition system (spark plugs, coils, timing), exhaust system (manifolds, mufflers, catalytic converters), emissions control systems.
Hydraulic systems, power assist, parking brake, ABS (Anti-lock Braking System), component inspection and replacement (pads, rotors, calipers, lines).
Suspension Steering Systems:
Front and rear suspension components (shocks, springs, control arms), steering gear, power steering system, alignment specifications.
Electrical Systems:
Battery, charging system (alternator), starting system (starter), lighting, instrumentation, wiring diagrams, fuses, relays, ECUs (Engine Control Units), body control modules.
Body Chassis Systems:
Body panels, doors, windows, interior trim, chassis frame, suspension mounting points, body mounting.
Comprehensive: Covers basic maintenance to complete engine rebuilds and complex system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe Reader (free download)
Print Quality
Printability:
Printable (individual pages, chapters, or entire manual)
Binding Type
Binding:
N/A (Downloadable Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Families Covered:
Likely includes 4M5x series diesel engines (e.g., 4M50, 4M51), and potentially other relevant diesel engine variants for the FE, FG, FH, FK, FM lines from those years. Specific engine codes would need to be cross-referenced with the manual content.
Performance
Horsepower Torque:
Detailed horsepower and torque figures for each covered engine variant will be provided in the manual. Typical ranges for these commercial trucks can vary from 130 HP to over 200 HP depending on the engine and model.
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI) or similar advanced diesel injection systems typical for the era will be detailed.
Components
Turbocharger:
Information on turbocharger system diagnosis, repair, and maintenance will be included for turbocharged variants.
Egr System:
Exhaust Gas Recirculation (EGR) system operation, maintenance, and troubleshooting will be covered for emissions compliance.
🔧 Transmission
Standard Transmission
Type:
Manual transmissions are standard on many commercial trucks. Specific gear counts (e.g., 5-speed, 6-speed) will vary by model and configuration.
Optional Transmission
Type:
Automatic transmission options may be available on certain models or configurations.
Features
Clutch System:
Details on clutch operation, adjustment, replacement, and hydraulic system service.
Drivetrain
Rear Axle:
Information on rear axle ratios, lubrication, and maintenance will be provided.
📐 Dimensions
Exterior
Chassis Types:
Cab-over engine (COE) design is characteristic of Fuso trucks. Specific wheelbase, length, width, and height will vary significantly across FE, FG, FH, FK, and FM models and their respective configurations.
Weights
Gvwr:
Gross Vehicle Weight Rating (GVWR) will differ substantially between the light-duty FE/FG models and the heavier-duty FH/FK/FM series. These specifications are critical for operation and will be detailed.
🛡️ Safety Features
Ratings
Crash Test Data:
While official crash test ratings (like NHTSA or IIHS) might not be as common or readily available for all commercial truck segments as passenger vehicles, the manual will detail safety system components and their function.
Active Features
ABS:
Anti-lock Braking System (ABS) functionality, diagnosis, and component service procedures.
Passive Features
Seatbelts:
Information regarding seatbelt operation and inspection.
Airbags:
If equipped, details on airbag system components, sensors, and diagnostic procedures will be included.
💡 Technology Features
Infotainment
Radio System:
Information on factory-installed radio and audio systems, including basic troubleshooting and speaker replacement.
Driver Assistance
ABS Functionality:
Detailed explanation of how the Anti-lock Braking System functions, including sensor operation and modulator valve diagnostics.
Connectivity
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults and installing aftermarket equipment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended oil change intervals for engine oil, transmission fluid, and differential fluid will be clearly specified based on mileage and operating conditions (e.g., typically every 5,000 to 10,000 miles or annually).
Fluid Specifications
Engine Oil Type:
API CJ-4 or newer diesel engine oil specification, with viscosity grades like 15W-40 or 10W-30, depending on ambient temperature and engine manufacturer recommendations.
Coolant Type:
Organic Acid Technology (OAT) or Hybrid Organic Acid Technology (HOAT) extended life coolant, typically ethylene glycol-based, often in a red or pink color. Specific Fuso coolant part numbers will be referenced.
Transmission Fluid:
Specifications for manual and automatic transmission fluids, including GL-4 or GL-5 gear oil for manual transmissions and specific ATF (Automatic Transmission Fluid) types for automatics.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on the system requirements. Contamination with moisture is a critical factor.
Filters
Oil Filter Part Number:
Specific part numbers for oil filters will be listed for each engine variant, crucial for ensuring correct filtration.
Fuel Filter Part Number:
Part numbers for fuel filters, critical for diesel engine performance and longevity, will be provided. Regular replacement prevents injector damage.
Known Issues
Common Wear Items:
Brake pads/rotors, clutch components, suspension bushings, exhaust system components, and glow plugs (for diesel starting) are common wear items requiring periodic inspection and replacement.
Diesel Engine Specifics:
Details on injector maintenance, DPF (Diesel Particulate Filter) regeneration or cleaning (if applicable), and turbocharger care for diesel engines will be highlighted.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Fuso Truck and Bus Corporation, a subsidiary of Daimler Truck AG.
Model Evolution
Legacy:
The Fuso FE, FG, FH, FK, and FM series represent a long lineage of reliable and durable commercial vehicles, known for their robust construction and suitability for various vocational applications.
Production
Manufacturing Regions:
Mitsubishi Fuso vehicles are produced globally, with significant manufacturing bases in Japan and other international locations.
🏆 Awards & Recognition
Recognitions
Reputation:
Mitsubishi Fuso vehicles generally hold a strong reputation for durability, reliability, and cost-effectiveness in the commercial vehicle sector.
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