🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE FG FH FK FM Series Truck Year Range: 2002-2004 👋 Introduction Market Position Target Audience: Owners, Fleet Maintenance Staff, Independent Repair Shops Competitive Analysis Value Proposition: Cost savings through DIY repairs, empowerment of users with knowledge Key Features Accessibility: Instant download, usable on PC, MAC, Tablets, Smartphones Content Highlight: Step-by-step instructions, pictures, wiring diagrams 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Routine Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Extensive (detailed in manual, typically 1000+ pages for comprehensive truck manuals) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: PDF Download Compatibility: Windows, macOS, Linux, Tablets, Smartphones (via PDF reader) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain Chassis: Suspension System, Steering System, Brake System, Wheel & Tire System Electrical: Charging System, Starting System, Ignition System, Lighting System, Instrumentation, Body Electrical Components, Wiring Diagrams Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System Instrumentation: Dashboard indicators, gauges, warning lights, and their functions. Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Checks & Changes, Filter Replacements, Lubrication Repair: Engine Reassembly, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Testing & Replacement Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Troubleshooting: Detailed symptom charts and diagnostic flowcharts for common problems. Electrical Diagrams: Detailed wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults. Technical Depth Depth: Comprehensive from routine maintenance to complete overhauls and diagnostics Diagnostics Tools: Information on specific diagnostic connectors, test procedures, and potentially required specialized tools. 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable for keywords Print Quality Quality: Professional quality, suitable for printing Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Common Engine Options: Various Mitsubishi Fuso 4D3 series (e.g., 4D33, 4D34, 4D35) and potentially 6D16 engines, depending on specific truck configuration. Diesel. Performance Displacement Range: Approximately 3.9L to 7.5L (depending on specific engine variant and chassis model) Horsepower Range: Typically 100 HP to 200 HP, with variations based on engine size and turbocharging Torque Range: Varies significantly, generally in the 250 lb-ft to 450 lb-ft range Fuel System Type: Direct Injection Diesel, typically with rotary or common rail fuel injection systems Cooling System Description: Pressurized liquid cooling system with radiator, fan, water pump, and thermostat. Maintenance Timing Belt Or Chain: Likely timing chain for diesel engines of this era, which typically do not require scheduled replacement but can be serviced if needed. 🔧 Transmission Standard Type: Manual Transmission (e.g., 5-speed, 6-speed) is common. Automatic transmission may be available on some models/configurations. Optional Type: Automatic Transmission (e.g., Allison) on select models or higher-trim options. Features Clutch Type: Dry single-plate clutch for manual transmissions. Maintenance Fluid Capacity: Manual transmission fluid capacities vary by model, typically 3-5 liters. Automatic transmission capacities also vary. 📐 Dimensions Exterior Chassis Types: Various GVWR classes and wheelbase configurations to suit FE, FG, FH, FK, FM designations, indicating different payload and duty capabilities. Weights Gvwr Range: Ranges widely from light-duty (Class 3-4 for FE/FG) to medium-duty (Class 5-7 for FH/FK/FM), potentially from 10,000 lbs to 33,000 lbs. Curb Weight: Varies significantly based on chassis configuration, body type, and engine. Expected range of 5,000 lbs to 15,000+ lbs. 🛡️ Safety Features Ratings Crash Testing: Commercial truck safety standards apply; specific ratings vary by configuration and region. Active Features Brakes: Hydraulic disc brakes front and rear, potentially with ABS (Anti-lock Braking System) on later models or as an option. Passive Features Cab Structure: Reinforced cab structure for driver protection. 💡 Technology Features Infotainment Availability: Basic AM/FM radio, CD player, or cassette player likely standard. Limited integrated infotainment features common for commercial trucks of this era. Driver Assistance Features: ABS (as mentioned), potentially basic cruise control on some models. Advanced driver-assistance systems (ADAS) are generally absent. Connectivity Features: Minimal. Primarily focused on vehicle operation and diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 miles or 6-12 months, depending on duty cycle and oil specification. Manual will specify. Air Filter Replacement: Based on mileage or visual inspection, often around 15,000 - 30,000 miles. Fluid Specifications Engine Oil: Diesel Engine Oil, API CJ-4 or equivalent, SAE 15W-40 or 10W-30 depending on temperature. Manual will confirm precise specification and capacity. Coolant: Ethylene Glycol based coolant, typically with a long-life additive package. Capacity varies by engine and cooling system size. Transmission Fluid: Manual: Gear oil (e.g., GL-4 or GL-5, SAE 75W-90 or 80W-90). Automatic: Specific ATF (e.g., Dexron III/VI) if equipped. Capacities vary. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid, depending on system specifications. Manual will specify type and capacity. Known Issues Common Wear Items: Brake pads/rotors, clutch wear, suspension bushings, exhaust system components, DPF...