2012-2016 Mitsubishi Fuso Truck FE FG Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE FG Series Year: 2012-2016 Codes Chassis Code: FE Series, FG Series 👋 Introduction Market Position Vehicle Type: Light-duty to medium-duty commercial trucks. Target Audience: Fleet operators, independent repair shops, owner-operators, maintenance technicians. Competitive Analysis Competitors: Other light-duty commercial vehicles like Isuzu NPR, Hino 155/195, Chevrolet Express Cutaway, Ford E-Series Cutaway. Key Features Vehicle Strengths: Known for reliability, durability, maneuverability in urban environments, and efficient operation, particularly with the DUONIC™ transmission. Manual Value Proposition: Provides essential, detailed information for maintaining and repairing these workhorses, ensuring operational efficiency and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for 2012-2016 Mitsubishi Fuso FE FG Series trucks. Diagnostic Coverage: Includes troubleshooting, diagnostic procedures, and wiring diagrams. Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows, Mac, and Linux Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Engine systems, fuel and engine control, common rail system, lubrication, cooling, intake and exhaust, emission control. Powertrain: Clutch, transmission (including DUONIC™), transfer case, propeller shaft. Chassis: Front axle, rear axle, wheel and tire, front suspension, rear suspension, steering, bumper and frame. Brakes: Brake system, anti-lock brake system (ABS), parking brake. Body Electrical: Cab, door, exterior, interior, electrical systems, heater, air-conditioner, and ventilation, full automatic air-conditioner. Procedures Included General Procedures: General information, maintenance schedule, assembly, disassembly. Engine Procedures: Engine repair, fuel system service, common rail system diagnostics and repair, cooling system maintenance, exhaust system repair, emission control system troubleshooting, BlueTec™ system diagnostics. Transmission Procedures: Clutch adjustment and replacement, transmission overhaul, DUONIC™ automated manual transmission service, transfer case repair. Chassis Procedures: Axle servicing, suspension component replacement, steering system repair, frame straightening and repair. Brake Procedures: Brake system inspection, hydraulic component replacement, ABS system troubleshooting and repair, parking brake adjustment. Body Procedures: Cab component repair, door mechanism servicing, interior trim removal and installation, electrical component testing, HVAC system service. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex component overhaul and system diagnostics. 📊 Manual Specifications File Quality Print Quality: High Quality PDF, All pages are printable. Delivery Options Delivery Method: Instant Download Shipping: No Shipping Cost Physical Media: No Need to Wait For A CD-ROM ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Fuso 4P10 (Common Rail Diesel) Engine Type: Inline 4-cylinder, turbocharged, intercooled, common rail direct injection diesel. Performance Displacement: Approximately 3.0 Liters (2,998 cc) Horsepower: Typically around 160-170 HP (varies by application and emissions standard) Torque: Approximately 295-300 lb-ft (varies by application) Fuel System Fuel Type: Diesel Emission System: BlueTec® (SCR - Selective Catalytic Reduction) with Diesel Particulate Filter (DPF). 🔧 Transmission Standard Type: DUONIC™ Automated Manual Transmission (AMT) Gear Count: 6-speed Features Transmission Features: Offers both automatic and manual shifting modes, efficient power delivery, improved fuel economy compared to traditional automatics. Fluid Specifications Transmission Fluid Type: Refer to manual for specific DUONIC™ fluid (e.g., ATF Type T-IV or equivalent). 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available depending on chassis configuration (e.g., FE84D, FE85D, FG84D). Weights Gvwr: Varies significantly by model, ranging from approximately 11,000 lbs to over 17,000 lbs. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, with optional ABS. Stability Control: Often equipped with Electronic Stability Control (ESC) on newer models. Passive Features Airbags: Driver and passenger airbags. Cab Construction: Reinforced CABS with crumple zones for enhanced occupant protection. 💡 Technology Features Infotainment Infotainment Options: Basic AM/FM/CD/MP3 audio systems; optional Bluetooth connectivity may be available. Driver Assistance Driver Assistance Features: ABS, optional ESC, rearview camera integration. Connectivity Connectivity Features: Limited connectivity, primarily focused on diagnostic port (OBD-II) for electronic system access. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 10,000 miles or 12 months, consult manual for specific interval. Fuel Filter Replacement: Recommended at intervals specified in the manual, crucial for common rail systems. Dpf Regeneration: Manual details procedures for both passive and active Diesel Particulate Filter regeneration. Fluid Specifications Engine Oil Specification: API CJ-4 or CK-4 rated synthetic diesel engine oil, SAE 5W-30 or 10W-30 (verify viscosity based on ambient temperature). Coolant Specification: Long-life, ethylene glycol-based coolant (e.g., Asian Blue or equivalent). Brake Fluid Specification: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Concerns: Potential for DPF clogging if regeneration cycles are interrupted, specific common rail injector issues, potential wear on DUONIC™ clutch packs if not maintained. Diagnostic Tips: Manual provides detailed troubleshooting for common fault codes related to engine, transmission, and emission systems. 📚 Vehicle History Brand Heritage Brand Origin: Mitsubishi Fuso Truck and Bus Corporation, a division of Daimler Truck AG. Model Evolution Series Evolution: The FE/FG series represents a long lineage of reliable, compact commercial trucks, evolving with new engine technologies and safety features. Production Manufacturing Location: Primarily manufactured in Japan...
Other light-duty commercial vehicles like Isuzu NPR, Hino 155/195, Chevrolet Express Cutaway, Ford E-Series Cutaway.
Key Features
Vehicle Strengths:
Known for reliability, durability, maneuverability in urban environments, and efficient operation, particularly with the DUONIC™ transmission.
Manual Value Proposition:
Provides essential, detailed information for maintaining and repairing these workhorses, ensuring operational efficiency and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair procedures for 2012-2016 Mitsubishi Fuso FE FG Series trucks.
Diagnostic Coverage:
Includes troubleshooting, diagnostic procedures, and wiring diagrams.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Engine systems, fuel and engine control, common rail system, lubrication, cooling, intake and exhaust, emission control.
Powertrain:
Clutch, transmission (including DUONIC™), transfer case, propeller shaft.
Chassis:
Front axle, rear axle, wheel and tire, front suspension, rear suspension, steering, bumper and frame.
Brakes:
Brake system, anti-lock brake system (ABS), parking brake.
Body Electrical:
Cab, door, exterior, interior, electrical systems, heater, air-conditioner, and ventilation, full automatic air-conditioner.
Procedures Included
General Procedures:
General information, maintenance schedule, assembly, disassembly.
Engine Procedures:
Engine repair, fuel system service, common rail system diagnostics and repair, cooling system maintenance, exhaust system repair, emission control system troubleshooting, BlueTec™ system diagnostics.
Transmission Procedures:
Clutch adjustment and replacement, transmission overhaul, DUONIC™ automated manual transmission service, transfer case repair.
Chassis Procedures:
Axle servicing, suspension component replacement, steering system repair, frame straightening and repair.
Brake Procedures:
Brake system inspection, hydraulic component replacement, ABS system troubleshooting and repair, parking brake adjustment.
Body Procedures:
Cab component repair, door mechanism servicing, interior trim removal and installation, electrical component testing, HVAC system service.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex component overhaul and system diagnostics.
📊 Manual Specifications
File Quality
Print Quality:
High Quality PDF, All pages are printable.
Delivery Options
Delivery Method:
Instant Download
Shipping:
No Shipping Cost
Physical Media:
No Need to Wait For A CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Fuso 4P10 (Common Rail Diesel)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled, common rail direct injection diesel.
Performance
Displacement:
Approximately 3.0 Liters (2,998 cc)
Horsepower:
Typically around 160-170 HP (varies by application and emissions standard)
Torque:
Approximately 295-300 lb-ft (varies by application)
Offers both automatic and manual shifting modes, efficient power delivery, improved fuel economy compared to traditional automatics.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific DUONIC™ fluid (e.g., ATF Type T-IV or equivalent).
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available depending on chassis configuration (e.g., FE84D, FE85D, FG84D).
Weights
Gvwr:
Varies significantly by model, ranging from approximately 11,000 lbs to over 17,000 lbs.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, with optional ABS.
Stability Control:
Often equipped with Electronic Stability Control (ESC) on newer models.
Passive Features
Airbags:
Driver and passenger airbags.
Cab Construction:
Reinforced CABS with crumple zones for enhanced occupant protection.
💡 Technology Features
Infotainment
Infotainment Options:
Basic AM/FM/CD/MP3 audio systems; optional Bluetooth connectivity may be available.
Driver Assistance
Driver Assistance Features:
ABS, optional ESC, rearview camera integration.
Connectivity
Connectivity Features:
Limited connectivity, primarily focused on diagnostic port (OBD-II) for electronic system access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles or 12 months, consult manual for specific interval.
Fuel Filter Replacement:
Recommended at intervals specified in the manual, crucial for common rail systems.
Dpf Regeneration:
Manual details procedures for both passive and active Diesel Particulate Filter regeneration.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or CK-4 rated synthetic diesel engine oil, SAE 5W-30 or 10W-30 (verify viscosity based on ambient temperature).
Coolant Specification:
Long-life, ethylene glycol-based coolant (e.g., Asian Blue or equivalent).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Concerns:
Potential for DPF clogging if regeneration cycles are interrupted, specific common rail injector issues, potential wear on DUONIC™ clutch packs if not maintained.
Diagnostic Tips:
Manual provides detailed troubleshooting for common fault codes related to engine, transmission, and emission systems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Mitsubishi Fuso Truck and Bus Corporation, a division of Daimler Truck AG.
Model Evolution
Series Evolution:
The FE/FG series represents a long lineage of reliable, compact commercial trucks, evolving with new engine technologies and safety features.
Production
Manufacturing Location:
Primarily manufactured in Japan and increasingly in North America (e.g., by Mitsubishi Fuso Truck of America, Inc. - MFTA).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Mitsubishi Fuso trucks are consistently recognized for their reliability and total cost of ownership in the commercial vehicle sector.
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