Mitsubishi Fuso Truck Service Repair Manual FK FM 2002-2004
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Canter Generation Generation Name: FE/FG Series (specific chassis codes indicate this generation) Generation Years: 2002-2004 Codes Chassis Codes: FK617, FM617, FM657 Engine Code: 6D10 (likely referring to the 6D10 series engine family) 👋 Introduction Market Position Vehicle Segment: Light to medium-duty commercial truck Competitive Analysis Competitors: Isuzu NPR, Hino 145/165, Ford F-Series (chassis cab variants), Chevrolet Silverado (chassis cab variants), Freightliner M2 Key Features Vehicle Purpose: Versatile platform for various vocational applications (delivery, service, utility, construction) Manual Benefit: Enables efficient maintenance, accurate diagnosis, and proper repair for optimal vehicle uptime and performance 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual / Workshop Manual Primary Coverage: Vehicle maintenance, repair, and diagnostics Manual Scope: Includes detailed diagrams, specifications, troubleshooting flowcharts, and repair procedures. Page Count Page Count: 1530 Format File Format: PDF, ZIP Operating Systems: Windows (95, 98, ME, XP, Vista, 7), Linux, MAC Delivery Method: Instant download, no physical shipping required. Language Language: English 📖 Manual Coverage Systems Covered Powertrain: Engine, Lubrication, Fuel & Engine Control, Cooling, Intake & Exhaust, Clutch, Manual Transmissions (M080S6, M070S6, M8S2x5), Automatic Transmissions (for FK617, FM617, FM657), Propeller Shaft Chassis: Front Axle, Rear Axle, Wheel & Tire, Front Suspension, Rear Suspension, Brakes (Air Over Hydraulic, Full Air, ABS), Parking Brakes (Center, Wheel), Steering, Frame Body & Electrical: Cab, Electrical Systems, Air Conditioning, Heater Brake System Details: Specifics on hydraulic circuits, air brake system components (compressor, reservoir, valves, actuators), parking brake mechanisms. Procedures Included Diagnostic Procedures: Troubleshooting guides for various systems, fault code interpretation (likely, based on manual type) Repair Procedures: Step-by-step instructions for component removal, installation, and repair Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, adjustments Engine Overhaul: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly. Suspension And Steering Alignment: Specifications and procedures for wheel alignment, steering linkage adjustments. Air Conditioning Service: Refrigerant handling, component diagnosis, and repair procedures for the HVAC system. Technical Depth Depth Level: Comprehensive, covering from basic maintenance to detailed component overhaul and diagnostics Electrical System Coverage: Wiring diagrams, component testing, diagnosis of lighting, starting, charging, and accessory circuits. 📊 Manual Specifications File Format Digital Format Type: PDF (searchable text recommended), ZIP for delivery Print Quality Scalability: High-resolution pages suitable for printing Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 6D10 Series Engine Configuration: Inline 6-Cylinder Diesel (common for this series) Displacement: Likely 6.5L to 7.5L, specific to 6D10 variants. Manual should detail exact displacement for sub-models. Performance Fuel Type: Diesel Horsepower Range: Typically ranges from approximately 150 to 180 horsepower for this engine size and era, but manual will specify. Torque Range: Likely in the 300-400 lb-ft range, dependent on specific engine tune and output. Fuel System Injection System: Likely Direct Injection with Mechanical or Electronic Control Unit (ECU) depending on specific sub-model and emissions compliance. Emission Control: Will vary by market and specific model year; may include EGR, possibly early forms of aftertreatment. 🔧 Transmission Standard Transmission Types: Manual and Automatic transmissions are covered, indicating variety across chassis codes. Optional Manual Transmission Models: M080S6, M070S6, M8S2x5 Automatic Transmission Models: Specific models for FK617, FM617, FM657 are listed (23A, 23B), suggesting distinct automatic units. Features Gear Selection: Details on gear shift mechanisms and linkages Transmission Fluid: Specification and capacity for both manual and automatic transmissions 📐 Dimensions Exterior Chassis Configurations: Available in various wheelbase and cab-to-axle (CA) dimensions to suit different body applications. Weights Gross Vehicle Weight Rating: Varies significantly by chassis code (e.g., Class 3-5 GVWR for this era of Canter). 🛡️ Safety Features Ratings Crash Test Data: Information on occupant protection, though specific ratings may vary by market and test organization. Active Features Braking Systems: Covers Air Over Hydraulic, Full Air Brakes, and Anti-Lock Brake System (ABS) Passive Features Occupant Protection: Cab structural integrity and interior safety features (likely basic for this era) 💡 Technology Features Infotainment Features: Basic audio systems (radio/cassette/CD player) were typical for this era. Advanced infotainment was not a primary focus. Driver Assistance ABS: Anti-Lock Brake System (ABS) is a key feature covered, enhancing braking safety. Connectivity Diagnostic Ports: On-Board Diagnostics (OBD) port for connecting diagnostic tools, facilitating engine and system analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Detailed intervals specified in the 'Maintenance Schedule' section (e.g., every 10,000-15,000 km or 6-12 months, depending on duty cycle). Air Filter Replacement: Recommended intervals based on mileage and operating conditions, detailed in schedule. Fuel Filter Replacement: Critical for diesel engines; intervals specified for optimal fuel system health. Fluid Specifications Engine Oil Type: Diesel engine oil, likely API CJ-4 or equivalent, with specific viscosity grade (e.g., 15W-40). Coolant Type: Ethylene glycol based, long-life coolant (typically red or orange). Brake Fluid Type: DOT 3 or DOT...