Mitsubishi Fuso Truck FK FM 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Fighter (FK/FM) Year: 2008 Codes Platform Code: FK/FM Series (Specific chassis codes would vary by configuration) 👋 Introduction Market Position Segment: Medium-duty commercial truck Competitive Analysis Key Competitors: Hino 155/195, Isuzu NPR/NQR, Chevrolet Silverado HD, GMC Sierra HD (depending on specific class/GVWR) Key Features Durability: Known for robust construction and reliability in commercial applications. Versatility: Available in various configurations (box truck, flatbed, etc.) for diverse business needs. Value Proposition Cost Effectiveness: Designed for operational efficiency and lower total cost of ownership. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Extensive (Thousands of pages typically for a full factory service manual) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, lubrication system, engine management system (ECU, sensors, actuators) Transmission Drivetrain: Manual and Automatic transmissions, transfer case (if applicable), drive shafts, differentials, axles, hubs, wheels, tires Chassis Suspension: Frame, front suspension, rear suspension, steering system, brakes (hydraulic, air brakes if applicable), wheels and tires Electrical Electronics: Battery, charging system, starting system, ignition system, lighting system, instrument cluster, power windows, wipers, horns, diagnostic connectors, wiring diagrams, ECU diagnostics Body Structure: Body panels, doors, windows, interior trim, seats, cab structure, chassis components, bumpers Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, lubrication), fluid checks and top-offs, inspections Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair, body panel repair Troubleshooting: Diagnostic procedures for engine performance, transmission shifting, brake issues, electrical faults, starting problems, overheating Diagnostics: OBD-II (or equivalent) diagnostic codes, sensor data interpretation, testing procedures for electrical circuits and components Technical Depth Depth: Comprehensive factory-level detail, from basic checks to complete component disassembly and reassembly 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital (N/A for physical paper type) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: 4M50 (Common for this generation FK/FM) Engine Type: Inline 4-cylinder, Turbocharged Diesel Displacement: Approximately 4.9 Liters (4,899 cc) Bore X Stroke: Typically around 110.0 mm x 125.0 mm Compression Ratio: Around 18.0:1 (typical for modern diesels) Performance Horsepower: Varies by application, often in the range of 175-200 HP (130-149 kW) Torque: Varies by application, often in the range of 350-400 lb-ft (475-542 Nm) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) with electronic control Engine Management Emissions Control: Catalytic converter, Diesel Oxidation Catalyst (DOC), potentially Exhaust Gas Recirculation (EGR) and Diesel Particulate Filter (DPF) depending on market and configuration. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (e.g., M036S6, MBE01) Optional Transmission Type: 5-speed or 6-speed Automatic Transmission (less common on some FK/FM models, but possible) Features Clutch: Hydraulically actuated, single dry plate clutch Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Consult specific manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (If applicable, consult specific manual) 📐 Dimensions Exterior Wheelbase: Varies by configuration (e.g., 117.5 inches to 169.5 inches or ~2985 mm to ~4305 mm) Overall Length: Varies significantly based on body configuration Weights Gross Vehicle Weight Rating Gvwr: Typically ranges from 14,050 lbs to 25,500 lbs (Class 4-6, ~6,370 kg to ~11,565 kg) Curb Weight: Varies based on chassis and body configuration 🛡️ Safety Features Ratings Crash Test Data: Commercial trucks are typically not rated by NHTSA/IIHS in the same manner as passenger vehicles. Safety focus is on operational safety and driver protection. Active Features Braking System: Hydraulic disc brakes front and rear. ABS is standard. Air brakes may be an option on heavier FM models. Stability Control: Traction control and stability control may be available depending on specific configuration and market. Passive Features Airbags: Driver's airbag is standard. Passenger airbag may be optional. Seatbelts: 3-point seatbelts for driver and passenger. Lighting Headlights: Halogen headlights 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player is common. Some models may offer auxiliary inputs or Bluetooth connectivity. Driver Assistance Cruise Control: Typically available, especially on longer-haul configurations. Connectivity Diagnostic Interface: OBD-II compliant port for engine diagnostics and data retrieval. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000 - 10,000 miles or 6 months, whichever comes first (typical for commercial diesels, consult manual) Fuel Filter: Every 15,000 - 30,000 miles or 12 months (depending on fuel quality, consult manual) Air Filter: Inspect every oil change, replace as needed (typically every 15,000-30,000 miles, consult manual) Coolant Flush And Refill: Every 2-4 years or 30,000-60,000 miles (consult manual for coolant type and capacity) Fluid Specifications Engine Oil: API CJ-4 or CK-4, SAE 15W-40 (or...
OBD-II (or equivalent) diagnostic codes, sensor data interpretation, testing procedures for electrical circuits and components
Technical Depth
Depth:
Comprehensive factory-level detail, from basic checks to complete component disassembly and reassembly
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital (N/A for physical paper type)
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
4M50 (Common for this generation FK/FM)
Engine Type:
Inline 4-cylinder, Turbocharged Diesel
Displacement:
Approximately 4.9 Liters (4,899 cc)
Bore X Stroke:
Typically around 110.0 mm x 125.0 mm
Compression Ratio:
Around 18.0:1 (typical for modern diesels)
Performance
Horsepower:
Varies by application, often in the range of 175-200 HP (130-149 kW)
Torque:
Varies by application, often in the range of 350-400 lb-ft (475-542 Nm)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI) with electronic control
Engine Management
Emissions Control:
Catalytic converter, Diesel Oxidation Catalyst (DOC), potentially Exhaust Gas Recirculation (EGR) and Diesel Particulate Filter (DPF) depending on market and configuration.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (e.g., M036S6, MBE01)
Optional
Transmission Type:
5-speed or 6-speed Automatic Transmission (less common on some FK/FM models, but possible)
Features
Clutch:
Hydraulically actuated, single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Consult specific manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (If applicable, consult specific manual)
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration (e.g., 117.5 inches to 169.5 inches or ~2985 mm to ~4305 mm)
Overall Length:
Varies significantly based on body configuration
Weights
Gross Vehicle Weight Rating Gvwr:
Typically ranges from 14,050 lbs to 25,500 lbs (Class 4-6, ~6,370 kg to ~11,565 kg)
Curb Weight:
Varies based on chassis and body configuration
🛡️ Safety Features
Ratings
Crash Test Data:
Commercial trucks are typically not rated by NHTSA/IIHS in the same manner as passenger vehicles. Safety focus is on operational safety and driver protection.
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS is standard. Air brakes may be an option on heavier FM models.
Stability Control:
Traction control and stability control may be available depending on specific configuration and market.
Passive Features
Airbags:
Driver's airbag is standard. Passenger airbag may be optional.
Seatbelts:
3-point seatbelts for driver and passenger.
Lighting
Headlights:
Halogen headlights
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player is common. Some models may offer auxiliary inputs or Bluetooth connectivity.
Driver Assistance
Cruise Control:
Typically available, especially on longer-haul configurations.
Connectivity
Diagnostic Interface:
OBD-II compliant port for engine diagnostics and data retrieval.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 - 10,000 miles or 6 months, whichever comes first (typical for commercial diesels, consult manual)
Fuel Filter:
Every 15,000 - 30,000 miles or 12 months (depending on fuel quality, consult manual)
Air Filter:
Inspect every oil change, replace as needed (typically every 15,000-30,000 miles, consult manual)
Coolant Flush And Refill:
Every 2-4 years or 30,000-60,000 miles (consult manual for coolant type and capacity)
Fluid Specifications
Engine Oil:
API CJ-4 or CK-4, SAE 15W-40 (or 10W-30 for colder climates, consult manual for exact spec and capacity, typically ~10-12 quarts)
Coolant:
Heavy-duty Extended Life Coolant (ELC), often a 50/50 mix with distilled water. (Consult manual for specific type, e.g., Organic Acid Technology - OAT)
Known Issues
Emissions System:
Potential for EGR valve clogging or DPF regeneration issues in heavy stop-and-go driving. Fuel injector issues can occur with contaminated fuel.
Electrical:
Corrosion on electrical connectors, especially in humid or road salt environments. Alternator and starter motor wear are common maintenance items.
Suspension Steering:
Wear in ball joints, tie rod ends, and bushings due to heavy loads and constant operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Fuso Truck and Bus Corporation (part of Daimler Truck AG since 2015)
Model Evolution
Lineage:
The FK/FM series has a long history in the medium-duty segment, evolving from earlier Mitsubishi models. The 2008 model represents a refinement of this established platform.
Production
Manufacturing Locations:
Global production, with significant assembly in Japan, North America, and other international markets.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Mitsubishi Fuso trucks are generally recognized for their reliability and operational efficiency in the commercial vehicle sector.
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