Mitsubishi Galant 1990 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1990 Chassis Code: E33A (for most gasoline models) 👋 Introduction Market Position Segment: Mid-size sedan, often competing in the affordable yet reliable family car segment. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Corsica, Nissan Stanza. Key Features Value Proposition: Offers a blend of Japanese engineering reliability with stylish design for its era, often at a competitive price point. Target Audience Owner Profile: Owners seeking to perform their own maintenance and repairs, enthusiasts, or professional mechanics working on this model. 📋 Manual Details Coverage Areas General Information: Provided Engine Mechanical: Provided Engine Lubrication: Provided Fuel System: Provided Engine Cooling System: Provided Intake And Exhaust Systems: Provided Engine Electrical System: Provided Engine And Emission Control: Provided Clutch System: Provided Manual Transaxle: Provided Automatic Transaxle: Provided Front Axle And Drive Shafts: Provided Rear Axle And Drive Shafts: Provided Wheel And Tire Information: Provided Power Plant Mounts: Provided Front Suspension: Provided Rear Suspension: Provided Service Brakes System: Provided Parking Brake System: Provided Steering System: Provided Body And Frame: Provided Exterior Body Panels: Provided Chassis Electrical System: Provided Component Locations: Provided Configuration Diagrams: Provided Splice Locations: Provided Circuit Diagrams: Provided Alphabetical Index: Provided Page Count Page Count: Not Specified, but comprehensive coverage implies significant volume. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Downloadable: Yes (Instant Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, fuel, cooling, intake/exhaust, electrical, emission control, clutch, manual transaxle, automatic transaxle, power plant mounts. Chassis: Front axle, rear axle, wheels, tires, front suspension, rear suspension, steering, service brakes, parking brakes. Electrical And Body: Engine electrical, chassis electrical, exterior body, component locations, configuration diagrams, splice locations, circuit diagrams. Procedures Included Maintenance: Comprehensive maintenance schedules, fluid changes, inspections. Repair: Detailed repair procedures for all major vehicle systems, from minor adjustments to major component overhauls. Diagnostics And Troubleshooting: Implied through engine and electrical system coverage, circuit diagrams, and component locations. Technical Depth Depth Level: Factory-level technical detail, covering disassembly, assembly, specifications, tolerances, and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Searchable: Likely searchable text within the PDF format. Print Quality Printable: Yes Compatibility Operating Systems: WINDOWS and MAC Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code And Type: Commonly featured 4G63 engine (2.0L DOHC MPI) and potentially a 4G37 (1.8L SOHC MPI) or 6G71 (3.0L V6 MPI) depending on market and trim. Performance Gasoline Horsepower 2.0L: Approximately 135-145 hp (exact figures vary by specific application and market). Torque 2.0L: Approximately 120-130 lb-ft (exact figures vary). Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Fuel Type: Unleaded gasoline. Engine Features Valvetrain: DOHC (Dual Overhead Camshafts) for 16-valve engines like the 4G63. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transaxle. Optional Transmission Type Optional: 4-speed automatic transaxle with electronically controlled overdrive. Features Automatic Features: Sport mode or power/economy selector might be present on some automatic transmissions. 📐 Dimensions Exterior Length: Approximately 179.7 inches (4565 mm). Width: Approximately 67.5 inches (1715 mm). Height: Approximately 55.5 inches (1410 mm). Wheelbase Wheelbase: Approximately 104.5 inches (2655 mm). 🛡️ Safety Features Ratings Crash Test Data: Data for 1990 models may not be readily available or comparable to modern standards. Early models may have featured basic safety structures. Active Features Braking System: Front ventilated discs, rear drums standard on many trims. ABS (Anti-lock Braking System) likely an option on higher trims. Passive Features Airbags: Driver-side airbag was becoming an option or standard on higher trims in this era, but not guaranteed on all 1990 models. Seat Belts: Three-point seatbelts for front occupants, likely lap belts for rear. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo radio with cassette player. Likely basic speaker setup. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option on select trims. Connectivity Connectivity Features: No advanced connectivity features like Bluetooth or USB ports; typical for the era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals. Timing Belt Interval: Crucial for 4G63 engines. Interval often around 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type And Viscosity: API SG or higher classification, SAE 10W-30 or 5W-30 recommended depending on climate. Manual to confirm specific grade. Coolant Type: Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Check manual for specific type and capacity. Transmission Fluid Manual: API GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90. Transmission Fluid Automatic: Dexron-II or equivalent ATF (Automatic Transmission Fluid). Known Issues Engine Problems: Timing belt failure on 4G63 engines if not replaced on schedule. Possible head gasket leaks. Idle control valve issues. Ignition system component wear (distributor, coil). Suspension And Steering:...
Commonly featured 4G63 engine (2.0L DOHC MPI) and potentially a 4G37 (1.8L SOHC MPI) or 6G71 (3.0L V6 MPI) depending on market and trim.
Performance Gasoline
Horsepower 2.0L:
Approximately 135-145 hp (exact figures vary by specific application and market).
Torque 2.0L:
Approximately 120-130 lb-ft (exact figures vary).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline.
Engine Features
Valvetrain:
DOHC (Dual Overhead Camshafts) for 16-valve engines like the 4G63.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transaxle.
Optional
Transmission Type Optional:
4-speed automatic transaxle with electronically controlled overdrive.
Features
Automatic Features:
Sport mode or power/economy selector might be present on some automatic transmissions.
📐 Dimensions
Exterior
Length:
Approximately 179.7 inches (4565 mm).
Width:
Approximately 67.5 inches (1715 mm).
Height:
Approximately 55.5 inches (1410 mm).
Wheelbase
Wheelbase:
Approximately 104.5 inches (2655 mm).
🛡️ Safety Features
Ratings
Crash Test Data:
Data for 1990 models may not be readily available or comparable to modern standards. Early models may have featured basic safety structures.
Active Features
Braking System:
Front ventilated discs, rear drums standard on many trims. ABS (Anti-lock Braking System) likely an option on higher trims.
Passive Features
Airbags:
Driver-side airbag was becoming an option or standard on higher trims in this era, but not guaranteed on all 1990 models.
Seat Belts:
Three-point seatbelts for front occupants, likely lap belts for rear.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo radio with cassette player. Likely basic speaker setup.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on select trims.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB ports; typical for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals.
Timing Belt Interval:
Crucial for 4G63 engines. Interval often around 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type And Viscosity:
API SG or higher classification, SAE 10W-30 or 5W-30 recommended depending on climate. Manual to confirm specific grade.
Coolant Type:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Check manual for specific type and capacity.
Transmission Fluid Manual:
API GL-3 or GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-II or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Engine Problems:
Timing belt failure on 4G63 engines if not replaced on schedule. Possible head gasket leaks. Idle control valve issues. Ignition system component wear (distributor, coil).
Suspension And Steering:
Worn control arm bushings, ball joints, and tie rod ends are common wear items.
Electrical Issues:
Corrosion in connectors, failing relays, and dashboard warning light malfunctions can occur with age.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history of engineering and manufacturing, known for its robust engines and innovative technologies, especially in rally sports (Lancer Evolution).
Model Evolution
Galant Generations:
The 1990 model belongs to the fifth generation (E31A/E32A/E33A/E34A/E35A/E38A/E39A) of the Galant, which ran from 1987 to 1993. This generation was notable for its aerodynamic styling and front-wheel drive or optional all-wheel drive (for performance variants like the VR-4).
Production
Manufacturing Location:
Primarily produced in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1990 Galant are not prominently recalled, but Mitsubishi generally received praise for value and reliability in this period.
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