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Mitsubushi GALANT Service Repair Manual 2005-ONWARDS

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E10 (2003-2012) Model Platform: Dodge Stratus/Chrysler Sebring based platform (later generations) Product Name: Mitsubishi GALANT Service Repair Manual 2005-ONWARDS 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Competitive Analysis Key Competitors Era: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Manual Value Proposition: Provides professionals and DIY mechanics with the same authoritative information used in authorized service centers. Manual Usability: Easy-to-read PDF format with clear diagrams and step-by-step instructions. 📋 Manual Details Coverage Areas Manual Scope: All repairs covered A-Z, all models covered Page Count Estimated Page Count: Over 1000 pages (estimated for a comprehensive professional manual) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, emissions control, engine diagnostics Transmission Systems: Automatic transmission (INVECS-II/III), manual transmission (if applicable), transaxle, clutch, driveline components Braking Systems: Front and rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake Suspension Steering: Front and rear suspension, struts, shock absorbers, control arms, steering rack, power steering system Electrical Systems: Battery, charging system, starter, lighting, wipers, horn, power windows, power locks, interior accessories, ECU (Engine Control Unit), BCM (Body Control Module) HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, controls Body Chassis: Body panels, doors, windows, sunroof, interior trim, frame, structural components Safety Systems: Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, brake pad/rotor replacement, tire rotation Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, scan tool usage Repair Procedures: Engine component replacement, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair Removal Installation: Detailed steps for removing and installing all major components and sub-assemblies Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Technical Depth Depth Of Coverage: Full professional workshop level, including engine rebuilds, transmission overhauls, and advanced electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Search Functionality: Text-searchable PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Options 2005 Onwards: 2.4L 4G69 (SOHC MIVEC), 3.0L 6G72 (SOHC V6) Performance 2.4L 4G69 Horsepower: Approximately 160 hp @ 5750 rpm 2.4L 4G69 Torque: Approximately 160 lb-ft @ 4000 rpm 3.0L 6G72 V6 Horsepower: Approximately 200 hp @ 5750 rpm 3.0L 6G72 V6 Torque: Approximately 205 lb-ft @ 4000 rpm Fuel System Fuel Injection: Multi-port fuel injection (MPI) with electronic control Fuel Type Recommended Fuel: 87 Octane Unleaded Gasoline Emission Control Emission Standards: Meets EPA emissions standards for its model year 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (less common on later US models) Optional Optional Transmission: 4-speed INVECS-II/III automatic transmission with Sport Mode Features Automatic Transmission Features: Adaptive shift control, sequential shifting capability Fluid Specifications Automatic Transmission Fluid Type: DIA-Queen ATF SP-III (or equivalent) Fluid Capacities Automatic Transmission Fluid Capacity: Approx. 7.7 L (8.1 US qts) for a full change, 3.7 L (3.9 US qts) for drain and fill 📐 Dimensions Exterior Wheelbase: Approx. 106.5 inches (2705 mm) Length: Approx. 191.5 inches (4864 mm) Width: Approx. 71.4 inches (1813 mm) Height: Approx. 57.7 inches (1466 mm) Weights Curb Weight Range: Approx. 3300-3500 lbs (1497-1588 kg), depending on engine and trim Gross Vehicle Weight Rating: Approximately 4500-4700 lbs (2041-2132 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for models tested with specific safety features) NHTSA Front Impact Passenger: 5-Star (for models tested with specific safety features) IIHS Frontal Offset Score: Good (for models tested and equipped with side airbags) Active Features Active Safety Features Available: ABS, EBD, Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and model year Passive Features Passive Safety Features: Front airbags, front side-impact airbags, curtain airbags (available), front seatbelt pre-tensioners, crumple zones 💡 Technology Features Infotainment Infotainment Options Available: Factory-installed CD player, AM/FM radio, optional premium audio systems (e.g., Rockford Fosgate), optional navigation system on higher trims. Speaker Configurations: Typically 4 to 8 speakers depending on trim level. Driver Assistance Driver Assistance Features: Cruise control, optional steering wheel audio controls. Connectivity Connectivity Features: No integrated Bluetooth or USB for earlier models; later models may offer auxiliary input or limited Bluetooth. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used. Air Filter Replacement Interval: Every 15,000 to 30,000 miles (24,000 to 48,000 km) Spark Plug Replacement Interval 4G69: Approx. 60,000 miles...
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Mitsubushi GALANT Service Repair Manual 2005-ONWARDS
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
E10 (2003-2012)
Model Platform:
Dodge Stratus/Chrysler Sebring based platform (later generations)
Product Name:
Mitsubishi GALANT Service Repair Manual 2005-ONWARDS
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan
Competitive Analysis
Key Competitors Era:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Manual Value Proposition:
Provides professionals and DIY mechanics with the same authoritative information used in authorized service centers.
Manual Usability:
Easy-to-read PDF format with clear diagrams and step-by-step instructions.
📋 Manual Details
Coverage Areas
Manual Scope:
All repairs covered A-Z, all models covered
Page Count
Estimated Page Count:
Over 1000 pages (estimated for a comprehensive professional manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, emissions control, engine diagnostics
Transmission Systems:
Automatic transmission (INVECS-II/III), manual transmission (if applicable), transaxle, clutch, driveline components
Braking Systems:
Front and rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake
Suspension Steering:
Front and rear suspension, struts, shock absorbers, control arms, steering rack, power steering system
Electrical Systems:
Battery, charging system, starter, lighting, wipers, horn, power windows, power locks, interior accessories, ECU (Engine Control Unit), BCM (Body Control Module)
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, controls
Body Chassis:
Body panels, doors, windows, sunroof, interior trim, frame, structural components
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, brake pad/rotor replacement, tire rotation
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, scan tool usage
Repair Procedures:
Engine component replacement, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair
Removal Installation:
Detailed steps for removing and installing all major components and sub-assemblies
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Technical Depth
Depth Of Coverage:
Full professional workshop level, including engine rebuilds, transmission overhauls, and advanced electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Search Functionality:
Text-searchable PDF for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Options 2005 Onwards:
2.4L 4G69 (SOHC MIVEC), 3.0L 6G72 (SOHC V6)
Performance
2.4L 4G69 Horsepower:
Approximately 160 hp @ 5750 rpm
2.4L 4G69 Torque:
Approximately 160 lb-ft @ 4000 rpm
3.0L 6G72 V6 Horsepower:
Approximately 200 hp @ 5750 rpm
3.0L 6G72 V6 Torque:
Approximately 205 lb-ft @ 4000 rpm
Fuel System
Fuel Injection:
Multi-port fuel injection (MPI) with electronic control
Fuel Type
Recommended Fuel:
87 Octane Unleaded Gasoline
Emission Control
Emission Standards:
Meets EPA emissions standards for its model year
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (less common on later US models)
Optional
Optional Transmission:
4-speed INVECS-II/III automatic transmission with Sport Mode
Features
Automatic Transmission Features:
Adaptive shift control, sequential shifting capability
Fluid Specifications
Automatic Transmission Fluid Type:
DIA-Queen ATF SP-III (or equivalent)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.7 L (8.1 US qts) for a full change, 3.7 L (3.9 US qts) for drain and fill
📐 Dimensions
Exterior
Wheelbase:
Approx. 106.5 inches (2705 mm)
Length:
Approx. 191.5 inches (4864 mm)
Width:
Approx. 71.4 inches (1813 mm)
Height:
Approx. 57.7 inches (1466 mm)
Weights
Curb Weight Range:
Approx. 3300-3500 lbs (1497-1588 kg), depending on engine and trim
Gross Vehicle Weight Rating:
Approximately 4500-4700 lbs (2041-2132 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for models tested with specific safety features)
NHTSA Front Impact Passenger:
5-Star (for models tested with specific safety features)
IIHS Frontal Offset Score:
Good (for models tested and equipped with side airbags)
Active Features
Active Safety Features Available:
ABS, EBD, Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and model year
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, curtain airbags (available), front seatbelt pre-tensioners, crumple zones
💡 Technology Features
Infotainment
Infotainment Options Available:
Factory-installed CD player, AM/FM radio, optional premium audio systems (e.g., Rockford Fosgate), optional navigation system on higher trims.
Speaker Configurations:
Typically 4 to 8 speakers depending on trim level.
Driver Assistance
Driver Assistance Features:
Cruise control, optional steering wheel audio controls.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB for earlier models; later models may offer auxiliary input or limited Bluetooth.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used.
Air Filter Replacement Interval:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement Interval 4G69:
Approx. 60,000 miles (96,000 km) for iridium plugs
Transmission Fluid Change Interval:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) or as recommended by service intervals.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SM or higher)
Engine Oil Capacity:
Approx. 4.5 L (4.8 US qts) for 2.4L, 4.3 L (4.5 US qts) for 3.0L V6
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (Asian Red/Orange)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues Power Steering:
Leaking power steering pump or hoses, noisy power steering pump.
Common Issues Engine Mounts:
Degradation and failure of engine mounts leading to vibration.
Common Issues ABS Sensors:
Faulty ABS wheel speed sensors causing ABS warning lights and system malfunction.
Common Issues Transmission Shifting:
Rough shifting or delayed engagement in automatic transmissions.
Common Issues Exhaust Leaks:
Corrosion and leaks in the exhaust system, particularly at manifold or flex pipe.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage Note:
Mitsubishi Motors has a long history in automotive manufacturing, known for its engineering and rally heritage.
Model Evolution
Galant Lineage:
The Galant has a long and varied history, with numerous generations and platform changes globally. The 2005 onwards generation is part of the eighth generation (E10) in most markets, which shared platforms with Chrysler products in North America.
Production
Production Locations North America:
United States (Normal, Illinois) for North American market models.
Production Years E10 Generation:
2003-2012 (depending on market)
🏆 Awards & Recognition
Recognitions
Consumer Satisfaction Notes:
While the Galant from this era received mixed reviews, it was often appreciated for its value proposition and available V6 engine. Specific awards are less prominent compared to competitors.
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