Mitsubishi Galant 1997-2001 Car Workshop Manual/Repair Manual/Service Manual download
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E50/E70/E80/E90 (Ninth Generation) Year Range: 1997-2001 Codes Platform Code: E50/E70/E80/E90 Series 👋 Introduction Market Position Market Segment: Mid-size Sedan (Family Sedan) Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus, Chevrolet Malibu Key Features Distinctive Features: Available V6 engine, stylish design (for its era), often praised for ride comfort and quiet interior. Offered in various trim levels, including sporty GT variants. Manual Utility Target Audience: DIY enthusiasts, independent repair shops, aspiring mechanics. 📋 Manual Details Coverage Areas Covered Engines: 4G63 (2.0L I4 SOHC/DOHC), 6A13 (2.5L V6 SOHC/DOHC), 4D68 (2.0L I4 Diesel) Covered Transmissions: 4-speed Automatic, 5-speed Manual Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Download Format: PDF (ZIP) 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Engine Management (ECU, Sensors) Drivetrain Systems: Manual Transmission, Automatic Transmission, Clutch, Driveshafts (Propeller Shaft), Front Axle, Rear Axle Chassis Systems: Suspension (Front & Rear), Steering System, Brakes (Hydraulic, ABS), Wheels & Tires, Chassis Frame Body Electrical Systems: Body Exterior & Interior, Lighting, HVAC (Heating, Ventilation, Air Conditioning), Electrical System (Wiring Diagrams, Components), Supplemental Restraint System (SRS/Airbags) Procedures Included Maintenance Procedures: Routine Maintenance, Fluid Changes, Filter Replacements, Tune-ups, Inspections Repair Procedures: Engine Overhaul, Transmission Repair, Brake System Repair, Suspension Component Replacement, Steering System Overhaul, Body Panel Repair, Electrical Component Diagnosis and Replacement Diagnostic Procedures: Troubleshooting Guides, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation, Component Testing Procedures Technical Depth Technical Depth: Comprehensive: Covers everything from basic lubrication and maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Compression Format: ZIP (Zipped Archive) Print Quality Print Quality: High-resolution, suitable for printing key sections or the entire manual. Binding Type Binding Type: Digital Download (Not applicable for print) Paper Type Paper Type: Digital Download (Not applicable for print) Compatibility Operating Systems: Windows, macOS ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 Engine Description 1: 2.0L Inline-4 Cylinder, SOHC or DOHC, naturally aspirated or turbocharged (on some performance variants, though not explicitly listed for general 97-01 models in description). Engine Code 2: 6A13 Engine Description 2: 2.5L V6, SOHC or DOHC Engine Code 3: 4D68 Engine Description 3: 2.0L Inline-4 Cylinder Diesel, Turbocharged Performance Horsepower Range 4G63: Approx. 130-150 HP (SOHC), 170-200+ HP (DOHC, non-turbo variants) Torque Range 4G63: Approx. 135-140 lb-ft (SOHC), 155-170+ lb-ft (DOHC, non-turbo variants) Horsepower Range 6A13: Approx. 160-170 HP (SOHC), 180-200+ HP (DOHC) Torque Range 6A13: Approx. 170-180 lb-ft (SOHC), 180-200+ lb-ft (DOHC) Horsepower Range 4D68: Approx. 80-90 HP Torque Range 4D68: Approx. 120-130 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended for most variants), Diesel for 4D68 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (INVECS-II or similar) Features Automatic Features: Electronically Controlled, Sport Mode (on some trims) Fluid Specifications Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 (Check specific application for exact spec) Automatic Transmission Fluid Type: Mitsubishi DiaQueen SP-III or equivalent ATF (Refer to manual for precise specification) 📐 Dimensions Exterior Length: Approx. 185.2 - 187.0 inches (4704 - 4750 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 55.3 inches (1405 mm) Wheelbase: Approx. 104.5 inches (2655 mm) Weights Curb Weight: Approx. 3100 - 3500 lbs (1406 - 1588 kg), varies significantly by engine and trim. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not consistently rated or publicly available for all configurations; generally considered average for its era. IIHS Ratings: Varies by year and specific test, typically acceptable to good for frontal impact. Passive Features Airbags: Driver and Front Passenger Airbags standard on most models. Side airbags optional on some later models. Seatbelts: Three-point Inertia-reel seatbelts with pretensioners for front occupants. Active Features ABS: Anti-lock Braking System (ABS) available or standard on higher trims. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette with optional CD player. Speaker configurations vary by trim level. Driver Assistance Cruise Control: Available on most models. Connectivity Power Features: Power windows, power door locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations. Transmission Fluid Change Interval: Automatic: Every 30,000-60,000 miles (48,000-96,000 km). Manual: Inspect and change as needed, typically around 60,000 miles (96,000 km). Timing Belt Replacement Interval: For 4G63 and 6A13 engines (belt-driven), typically every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Crucial to follow manual recommendation to prevent catastrophic engine damage. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 10W-30 API Service SG, SH,...
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus, Chevrolet Malibu
Key Features
Distinctive Features:
Available V6 engine, stylish design (for its era), often praised for ride comfort and quiet interior. Offered in various trim levels, including sporty GT variants.
Body Exterior & Interior, Lighting, HVAC (Heating, Ventilation, Air Conditioning), Electrical System (Wiring Diagrams, Components), Supplemental Restraint System (SRS/Airbags)
Comprehensive: Covers everything from basic lubrication and maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Compression Format:
ZIP (Zipped Archive)
Print Quality
Print Quality:
High-resolution, suitable for printing key sections or the entire manual.
Binding Type
Binding Type:
Digital Download (Not applicable for print)
Paper Type
Paper Type:
Digital Download (Not applicable for print)
Compatibility
Operating Systems:
Windows, macOS
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Description 1:
2.0L Inline-4 Cylinder, SOHC or DOHC, naturally aspirated or turbocharged (on some performance variants, though not explicitly listed for general 97-01 models in description).
Engine Code 2:
6A13
Engine Description 2:
2.5L V6, SOHC or DOHC
Engine Code 3:
4D68
Engine Description 3:
2.0L Inline-4 Cylinder Diesel, Turbocharged
Performance
Horsepower Range 4G63:
Approx. 130-150 HP (SOHC), 170-200+ HP (DOHC, non-turbo variants)
Unleaded Gasoline (87 Octane Recommended for most variants), Diesel for 4D68
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (INVECS-II or similar)
Features
Automatic Features:
Electronically Controlled, Sport Mode (on some trims)
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (Check specific application for exact spec)
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen SP-III or equivalent ATF (Refer to manual for precise specification)
📐 Dimensions
Exterior
Length:
Approx. 185.2 - 187.0 inches (4704 - 4750 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 55.3 inches (1405 mm)
Wheelbase:
Approx. 104.5 inches (2655 mm)
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1406 - 1588 kg), varies significantly by engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Not consistently rated or publicly available for all configurations; generally considered average for its era.
IIHS Ratings:
Varies by year and specific test, typically acceptable to good for frontal impact.
Passive Features
Airbags:
Driver and Front Passenger Airbags standard on most models. Side airbags optional on some later models.
Seatbelts:
Three-point Inertia-reel seatbelts with pretensioners for front occupants.
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette with optional CD player. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Transmission Fluid Change Interval:
Automatic: Every 30,000-60,000 miles (48,000-96,000 km). Manual: Inspect and change as needed, typically around 60,000 miles (96,000 km).
Timing Belt Replacement Interval:
For 4G63 and 6A13 engines (belt-driven), typically every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Crucial to follow manual recommendation to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30 API Service SG, SH, or SJ (Consult manual for precise viscosity and API rating based on engine and climate).
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with deionized water. Mitsubishi Super Long Life Coolant (SLLC) or equivalent blue/green coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Maintenance Concerns:
Timing belt replacement is critical for 4G63/6A13. Automatic transmission solenoids and valve body can develop issues over time. Suspension components (bushings, ball joints) can wear. Ignition coil packs on some models. Check for coolant leaks around the water pump and radiator.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors, a subsidiary of the Mitsubishi Group, has a long history in automotive manufacturing, known for innovation in areas like advanced electronics and drivetrain technology.
Model Evolution
Galant Evolution Summary:
The ninth generation Galant represented a move towards a more European styling influence and a more refined driving experience compared to previous generations. It offered a range of efficient 4-cylinder and powerful V6 engines, aiming to compete strongly in the mainstream sedan market.
Production
Production Locations:
Primarily manufactured in Japan (Mizushima Plant) and North America (Normal, Illinois, USA).
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 1997-2001 Galant are not as prominent as some competitors, it generally received positive reviews for its styling, ride quality, and the availability of the V6 engine, often considered a solid value proposition in its segment during its production run.
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