Mitsubishi Galant 1990-2000 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Applicable Years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Codes Chassis Codes: E30, E50, E60, E70, E80 (Note: Specific codes may vary by region and generation within this period) Engine Codes Common: 4G63, 4G64, 6A12, 6A13 (Note: Common engines, manual will detail specific variants) 👋 Introduction Market Position Segment: Mid-size sedan (competed in a crowded segment with strong offerings) Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Altima, Mazda MX-6 Key Features Powertrain Options: Available with 4-cylinder and V6 engines, FWD and optional AWD on some models Handling Focus: Often praised for its handling dynamics, especially with the sporty GT models Value Proposition Offering: Provided a blend of performance, comfort, and value, often with sporty styling cues 📋 Manual Details Coverage Areas Primary Regions: North America, Europe, Asia (Coverage may vary by specific manual edition) Page Count Estimated Pages: 1500-2500+ (Estimated for a comprehensive workshop manual covering multiple years and configurations) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system Transmission: Manual transmission, automatic transmission (including FWD and AWD variants if applicable) Drivetrain: Front-wheel drive (FWD), all-wheel drive (AWD) systems, differentials, driveshafts, CV joints Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped) Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control module (ECM) and powertrain control module (PCM) diagnostics, wiring diagrams Body: Body and frame construction, interior components, exterior components, doors, windows, HVAC system (heating, ventilation, and air conditioning) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problems and solutions Repair: Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly Specifications: Torque specifications, clearances, fluid capacities, diagnostic data Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages Print Quality Print Readability: Excellent, designed for clarity and ease of use on screen or when printed Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Common 4Cyl: 2.4L (2351 cc) 4G64 SOHC I4, approximately 116-135 hp, 130-145 lb-ft torque Performance 4Cyl: Power output varies by year and specific engine variant. Focus on fuel efficiency and smooth operation. Common V6: 3.0L (2972 cc) 6A13 SOHC V6, approximately 170-200 hp, 180-200 lb-ft torque Performance Performance V6: Offered a noticeable increase in power and smoother acceleration, particularly in GT models. Fuel System Induction: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU: Electronic Control Unit (ECU) or Powertrain Control Module (PCM) controlling fuel delivery, ignition timing, and emissions 🔧 Transmission Standard Trans Type Std: 5-speed manual transmission (common on lower trims and performance variants) Optional Trans Type Opt: 4-speed automatic transmission (common on most trims) Features AWD Option: All-wheel drive (AWD) system available on certain models, often paired with the V6 engine and automatic transmission. Fluid Specs Atf Type: Dexron III or equivalent (Check manual for specific model/year) Mtf Type: API GL-4 75W-90 or equivalent (Check manual for specific model/year) 📐 Dimensions Exterior Length: Approx. 180-185 inches (4572-4700 mm) depending on year/trim Width: Approx. 69.5 inches (1765 mm) Height: Approx. 54.5 inches (1384 mm) Wheelbase Wheelbase Std: Approx. 104.5 inches (2654 mm) Weights Curb Weight 4Cyl: Approx. 3100-3300 lbs (1406-1497 kg) Curb Weight V6: Approx. 3300-3500 lbs (1497-1588 kg) Cargo Trunk Capacity: Approx. 15.0-16.0 cu ft (425-453 L), varies slightly by model year 🛡️ Safety Features Ratings NHTSA Fdr: No specific comprehensive NHTSA ratings widely available for all model years in this range. Refer to specific year for available data. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims, particularly from mid-1990s onwards. Traction Control: Traction control system (TCL) available on select higher-trim or performance models, often coupled with AWD. Passive Features Airbags: Driver airbag standard from early 1990s. Passenger airbag became available or standard on later models. Seatbelts: Front and rear seatbelts with pretensioners (driver side, often passenger side later). 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette stereo, with optional CD player or premium sound systems on higher trims. Basic analog controls. Climate Control: Manual or automatic climate control systems, depending on trim level. Features like A/C, heater, and recirculation. Driver Assistance Cruise Control: Standard on many models, electronic cruise control for highway driving. Power Features: Power windows, power door locks, power mirrors, and power adjustable seats were available options. Connectivity Original Connectivity: No integrated Bluetooth or smartphone...
Suspension (front and rear), steering system, braking system (including ABS if equipped)
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control module (ECM) and powertrain control module (PCM) diagnostics, wiring diagrams
Body:
Body and frame construction, interior components, exterior components, doors, windows, HVAC system (heating, ventilation, and air conditioning)
Diagnostic charts, symptom-based troubleshooting, common problems and solutions
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic data
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages
Print Quality
Print Readability:
Excellent, designed for clarity and ease of use on screen or when printed
Offered a noticeable increase in power and smoother acceleration, particularly in GT models.
Fuel System
Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Electronic Control Unit (ECU) or Powertrain Control Module (PCM) controlling fuel delivery, ignition timing, and emissions
🔧 Transmission
Standard
Trans Type Std:
5-speed manual transmission (common on lower trims and performance variants)
Optional
Trans Type Opt:
4-speed automatic transmission (common on most trims)
Features
AWD Option:
All-wheel drive (AWD) system available on certain models, often paired with the V6 engine and automatic transmission.
Fluid Specs
Atf Type:
Dexron III or equivalent (Check manual for specific model/year)
Mtf Type:
API GL-4 75W-90 or equivalent (Check manual for specific model/year)
📐 Dimensions
Exterior
Length:
Approx. 180-185 inches (4572-4700 mm) depending on year/trim
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 54.5 inches (1384 mm)
Wheelbase
Wheelbase Std:
Approx. 104.5 inches (2654 mm)
Weights
Curb Weight 4Cyl:
Approx. 3100-3300 lbs (1406-1497 kg)
Curb Weight V6:
Approx. 3300-3500 lbs (1497-1588 kg)
Cargo
Trunk Capacity:
Approx. 15.0-16.0 cu ft (425-453 L), varies slightly by model year
🛡️ Safety Features
Ratings
NHTSA Fdr:
No specific comprehensive NHTSA ratings widely available for all model years in this range. Refer to specific year for available data.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims, particularly from mid-1990s onwards.
Traction Control:
Traction control system (TCL) available on select higher-trim or performance models, often coupled with AWD.
Passive Features
Airbags:
Driver airbag standard from early 1990s. Passenger airbag became available or standard on later models.
Seatbelts:
Front and rear seatbelts with pretensioners (driver side, often passenger side later).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, with optional CD player or premium sound systems on higher trims. Basic analog controls.
Climate Control:
Manual or automatic climate control systems, depending on trim level. Features like A/C, heater, and recirculation.
Driver Assistance
Cruise Control:
Standard on many models, electronic cruise control for highway driving.
Power Features:
Power windows, power door locks, power mirrors, and power adjustable seats were available options.
Connectivity
Original Connectivity:
No integrated Bluetooth or smartphone connectivity. Aftermarket solutions are available for modern upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Air Filter Replace:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plugs Replace:
Copper plugs: 30,000 miles (48,000 km); Platinum/Iridium plugs: 60,000-100,000 miles (96,000-160,000 km) - depends on plug type installed.
Timing Belt Replace:
Critical maintenance item for 4G6x engines. Typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause catastrophic engine damage. Manual will detail exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-30 or 10W-30, depending on ambient temperature. Refer to manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for OEM specifications (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Engine Performance:
Occasional issues with ignition coils, spark plug wires, and fuel injectors. Some early models might experience oil leaks from valve cover gaskets or oil pan seals.
Transmission Reliability:
Automatic transmissions can sometimes develop issues with shifting or torque converter slippage if not properly maintained. Manual transmissions are generally robust.
Suspension Wear:
Worn ball joints, tie rod ends, and control arm bushings are common wear items, especially on higher mileage vehicles, leading to steering looseness or knocking noises.
Electrical Gremlins:
Corrosion on grounds and connectors can lead to intermittent electrical faults. HVAC control modules and power window motors can also be points of failure.
Rust Corrosion:
As with many vehicles of this era, rust can be a concern, particularly in areas exposed to road salt. Check wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi, a global automotive manufacturer with a long history of diverse vehicle production, including rally-inspired performance models.
Model Evolution
Generation Covered:
This manual covers the fifth generation (1990-1994) and the sixth generation (1995-2000) of the Mitsubishi Galant.
Design Changes Gen5:
Characterized by a sleeker, more aerodynamic design compared to previous generations, often with a distinctive 'diamond' grille. Offered in sedan and coupe (Eterna/Eterna Scarlett) variants globally.
Design Changes Gen6:
Further refined styling, adopting a more rounded and aggressive appearance. Major focus on improved ride comfort and technology. Primarily offered as a sedan.
Production
Manufacturing Locations:
Primary assembly in Japan. Specific models may have been assembled in other regions depending on market.
Sales Performance:
The Galant was a strong seller for Mitsubishi in many markets during its production run, known for its value and sporty options.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Galant GTZ (with the V6) was recognized on Car and Driver's 10Best list for 1992.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and specific model. The manual would provide insights into common owner experiences.
Certifications
Emissions Compliance:
Compliance with EPA and CARB emissions standards for the respective model years. Manual will include diagnostic trouble codes (DTCs) and emissions system troubleshooting.
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