Mitsubishi Galant 1990-2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: Eighth Generation (E33A, E34A, E35A, E38A, E39A, E31A, E32A, E36A) Covered Years: 1990-2000 Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E36A, E38A, E39A 👋 Introduction Market Position Vehicle Class: Mid-size sedan Key Selling Points: Known for its sporty handling (especially the VR-4 model), distinctive styling, and reliable powertrain options. Offered All-Wheel Drive (AWD) and advanced technologies for its era. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Maxima, Mazda MX-6, Ford Taurus, Chevrolet Lumina. Key Features Performance Variants: Galant VR-4 featured a turbocharged 4G63 engine, AWD, and optional four-wheel steering (4WS). Engine Options: Diverse range including 4-cylinder and V6 engines, catering to various performance and economy needs. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily North American and Japanese market specifications, with extensive applicability to other regions) Trim Level Coverage: All Trim Levels (LS, GS, VR-4, GT, ES, etc.) Page Count Estimated Page Count: ~2000-3000+ pages (comprehensive official factory documentation) Manual Type Manual Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (4G63, 4G64, 6A12, 6A13, 6G72), engine management (EFI, ignition), fuel system, cooling system, exhaust system, turbocharging (VR-4 models), powertrain control module (PCM), torque converter clutch (TCC). Transmission: Manual transmissions (F5M33, W5MG1), automatic transmissions (V4A51, F4A42), clutch system, transfer case (AWD models), drive shafts, differentials. Chassis Suspension: Front suspension (MacPherson struts, control arms), rear suspension (Multi-link Beam Axle or Independent Rear Suspension depending on model/year), steering system (power steering, rack and pinion), wheel alignment specifications. Brakes: Front and rear brake systems (disc, drum), ABS system (if equipped), parking brake, brake fluid specifications and bleeding procedures. Electrical: Battery, charging system (alternator, starter), ignition system, lighting systems (headlights, taillights, interior), horn, wiring diagrams, fuses and relays, power windows, power mirrors, central locking, alarm systems. Body And Interior: Body panel removal and installation, doors, hood, trunk, interior trim, seats, dashboard, HVAC system (heating, ventilation, air conditioning), door locks and handles. Procedures Included Routine Maintenance: Oil and filter change intervals and procedures, air filter replacement, spark plug replacement, coolant flush and refill, brake fluid change, transmission fluid change, differential fluid change. Diagnostic Troubleshooting: Component testing, diagnostic trouble codes (DTCs), fault finding charts, symptom-based troubleshooting for engine, transmission, electrical, and HVAC systems. Repair And Rebuild: Engine overhaul and component replacement (pistons, rings, bearings, gaskets), cylinder head repair, transmission overhaul, brake caliper and master cylinder replacement, steering rack rebuild, AC system servicing. Technical Specifications: Torque specifications for all fasteners, engine compression test data, valve lash adjustment (if applicable), timing belt/chain tensioning procedures, wheel alignment angles. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and bodywork repairs. Includes factory-recommended procedures and specifications. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for easy navigation and information retrieval. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (DOHC 16V Inline-4) Displacement 1: 2.0 L (1997 cc) Horsepower 1: 140-147 hp @ 6000 rpm (Naturally Aspirated), 195-220 hp @ 6000 rpm (Turbocharged VR-4) Torque 1: 130-132 lb-ft @ 4500 rpm (Naturally Aspirated), 203-218 lb-ft @ 3000 rpm (Turbocharged VR-4) Secondary Engine Engine Code 2: 4G64 (SOHC 16V Inline-4) Displacement 2: 2.4 L (2351 cc) Horsepower 2: 155-160 hp @ 5500-6000 rpm Torque 2: 160-165 lb-ft @ 3500-4500 rpm V6 Engine Engine Code V6: 6A12 (DOHC 24V V6) / 6G72 (SOHC 24V V6) Displacement V6: 2.0 L (1998 cc) for 6A12 / 3.0 L (2972 cc) for 6G72 Horsepower V6: 150 hp @ 6000 rpm (6A12), 170-175 hp @ 5500-6000 rpm (6G72) Torque V6: 137 lb-ft @ 4500 rpm (6A12), 172-180 lb-ft @ 4000-4500 rpm (6G72) Performance Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) on VR-4 models. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI). Fuel Type: Unleaded Gasoline (Premium Unleaded recommended for VR-4) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., F5M33). Optional Optional Transmission: 4-speed Automatic Transmission (e.g., F4A42, V4A51) with electronic control and torque converter lock-up. Features Vr4 Transmission: Optional Getrag 5-speed manual (W5MG1) with viscous coupling center differential and Torsen rear differential on VR-4 models. AWD System: Advanced Twin-Viscous Coupling (VC) AWD system on VR-4, often paired with optional 4-Wheel Steering (4WS). 📐 Dimensions Exterior Length: Approx. 180.5 - 185.5 inches (4585 - 4712 mm) Width: Approx. 67.5 - 69.1 inches (1715 - 1755 mm) Height: Approx. 55.5 - 56.5 inches (1410 - 1435 mm) Wheelbase Wheelbase: Approx. 104.3 inches (2650 mm) Weights Curb Weight: Approx. 3000 - 3500 lbs (1360 - 1588 kg), varies by model and equipment. 🛡️ Safety...

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Typ: Car

Anbieter:

Art.-Nr: 70427

Sammlungen: ALL Mitsubishi

Verfügbarkeit: Auf Lager

Stichworte: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Car Cars Galant Misc Mitsubishi

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Generation:

Eighth Generation (E33A, E34A, E35A, E38A, E39A, E31A, E32A, E36A)

Covered Years:

1990-2000

Codes

Chassis Codes:

E31A, E32A, E33A, E34A, E35A, E36A, E38A, E39A

👋 Introduction

Market Position

Vehicle Class:

Mid-size sedan

Key Selling Points:

Known for its sporty handling (especially the VR-4 model), distinctive styling, and reliable powertrain options. Offered All-Wheel Drive (AWD) and advanced technologies for its era.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Maxima, Mazda MX-6, Ford Taurus, Chevrolet Lumina.

Key Features

Performance Variants:

Galant VR-4 featured a turbocharged 4G63 engine, AWD, and optional four-wheel steering (4WS).

Engine Options:

Diverse range including 4-cylinder and V6 engines, catering to various performance and economy needs.

📋 Manual Details

Coverage Areas

Geographical Coverage:

Global (primarily North American and Japanese market specifications, with extensive applicability to other regions)

Trim Level Coverage:

All Trim Levels (LS, GS, VR-4, GT, ES, etc.)

Page Count

Estimated Page Count:

~2000-3000+ pages (comprehensive official factory documentation)

Manual Type

Manual Type:

Workshop Service Repair Manual (WSRM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals (4G63, 4G64, 6A12, 6A13, 6G72), engine management (EFI, ignition), fuel system, cooling system, exhaust system, turbocharging (VR-4 models), powertrain control module (PCM), torque converter clutch (TCC).

Transmission:

Manual transmissions (F5M33, W5MG1), automatic transmissions (V4A51, F4A42), clutch system, transfer case (AWD models), drive shafts, differentials.

Chassis Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (Multi-link Beam Axle or Independent Rear Suspension depending on model/year), steering system (power steering, rack and pinion), wheel alignment specifications.

Brakes:

Front and rear brake systems (disc, drum), ABS system (if equipped), parking brake, brake fluid specifications and bleeding procedures.

Electrical:

Battery, charging system (alternator, starter), ignition system, lighting systems (headlights, taillights, interior), horn, wiring diagrams, fuses and relays, power windows, power mirrors, central locking, alarm systems.

Body And Interior:

Body panel removal and installation, doors, hood, trunk, interior trim, seats, dashboard, HVAC system (heating, ventilation, air conditioning), door locks and handles.

Procedures Included

Routine Maintenance:

Oil and filter change intervals and procedures, air filter replacement, spark plug replacement, coolant flush and refill, brake fluid change, transmission fluid change, differential fluid change.

Diagnostic Troubleshooting:

Component testing, diagnostic trouble codes (DTCs), fault finding charts, symptom-based troubleshooting for engine, transmission, electrical, and HVAC systems.

Repair And Rebuild:

Engine overhaul and component replacement (pistons, rings, bearings, gaskets), cylinder head repair, transmission overhaul, brake caliper and master cylinder replacement, steering rack rebuild, AC system servicing.

Technical Specifications:

Torque specifications for all fasteners, engine compression test data, valve lash adjustment (if applicable), timing belt/chain tensioning procedures, wheel alignment angles.

Technical Depth

Depth Of Coverage:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and bodywork repairs. Includes factory-recommended procedures and specifications.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text content for easy navigation and information retrieval.

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 (DOHC 16V Inline-4)

Displacement 1:

2.0 L (1997 cc)

Horsepower 1:

140-147 hp @ 6000 rpm (Naturally Aspirated), 195-220 hp @ 6000 rpm (Turbocharged VR-4)

Torque 1:

130-132 lb-ft @ 4500 rpm (Naturally Aspirated), 203-218 lb-ft @ 3000 rpm (Turbocharged VR-4)

Secondary Engine

Engine Code 2:

4G64 (SOHC 16V Inline-4)

Displacement 2:

2.4 L (2351 cc)

Horsepower 2:

155-160 hp @ 5500-6000 rpm

Torque 2:

160-165 lb-ft @ 3500-4500 rpm

V6 Engine

Engine Code V6:

6A12 (DOHC 24V V6) / 6G72 (SOHC 24V V6)

Displacement V6:

2.0 L (1998 cc) for 6A12 / 3.0 L (2972 cc) for 6G72

Horsepower V6:

150 hp @ 6000 rpm (6A12), 170-175 hp @ 5500-6000 rpm (6G72)

Torque V6:

137 lb-ft @ 4500 rpm (6A12), 172-180 lb-ft @ 4000-4500 rpm (6G72)

Performance

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) on VR-4 models.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection (MPI).

Fuel Type:

Unleaded Gasoline (Premium Unleaded recommended for VR-4)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (e.g., F5M33).

Optional

Optional Transmission:

4-speed Automatic Transmission (e.g., F4A42, V4A51) with electronic control and torque converter lock-up.

Features

Vr4 Transmission:

Optional Getrag 5-speed manual (W5MG1) with viscous coupling center differential and Torsen rear differential on VR-4 models.

AWD System:

Advanced Twin-Viscous Coupling (VC) AWD system on VR-4, often paired with optional 4-Wheel Steering (4WS).

📐 Dimensions

Exterior

Length:

Approx. 180.5 - 185.5 inches (4585 - 4712 mm)

Width:

Approx. 67.5 - 69.1 inches (1715 - 1755 mm)

Height:

Approx. 55.5 - 56.5 inches (1410 - 1435 mm)

Wheelbase

Wheelbase:

Approx. 104.3 inches (2650 mm)

Weights

Curb Weight:

Approx. 3000 - 3500 lbs (1360 - 1588 kg), varies by model and equipment.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not readily available for all model years in modern formats; generally considered a safe vehicle for its era.

Passive Features

Passive Safety:

Seat belts, crumple zones, side-impact door beams, dual front airbags (standard on later models).

Active Features

Active Safety:

Anti-lock Braking System (ABS) available on select models, especially higher trims like VR-4.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player, and premium sound systems with amplifiers.

Driver Assistance

Cruise Control:

Standard cruise control system available on most models.

Connectivity

Remote Keyless Entry:

Optional remote keyless entry and alarm system on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 to 12 months, depending on driving conditions and oil type. Consult manual for specific recommendations.

Timing Belt Interval:

Recommended replacement every 60,000 to 90,000 miles (96,000 to 144,000 km) for 4G63 and 4G64 engines. Critical for preventing catastrophic engine damage.

Spark Plug Replacement:

Typically every 30,000 to 60,000 miles, depending on spark plug type (copper, platinum, iridium).

Fluid Specifications

Engine Oil Type:

API SG/SH or SJ. Viscosity 5W-30, 10W-30, or 10W-40 depending on climate. Consult manual for precise recommendations.

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Asian Blue or equivalent. Avoid mixing coolant types.

Automatic Transmission Fluid:

MITSUBISHI DIA QUEEN ATF SP-III or equivalent. Manual specifies specific DEXRON II/III for earlier models, but SP-III is often a suitable upgrade.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Issues:

Timing belt failure if not replaced on schedule (interference engine), potential for head gasket leaks, oil leaks from valve cover and oil pan gaskets, intake manifold leaks.

Transmission Issues:

Automatic transmission clutch wear, valve body issues in older transmissions, occasional issues with AWD coupling on VR-4 models.

Suspension And Chassis:

Worn ball joints and tie rod ends, aging suspension bushings, rear axle beam mounts can rust and detach on some models.

Electrical Issues:

Power window regulators, intermittent electrical faults, failing blower motor resistors, SRS (airbag) warning lights.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi's long history in automotive manufacturing, with a focus on performance and technological innovation.

Model Evolution

Galant Lineage:

The Galant has a long and varied history, evolving from a compact car to a sophisticated mid-size sedan known for its performance variants.

Production

Production Period:

Eighth generation produced from 1992 to 2003 (though the manual covers up to 2000 for this specific product listing). This generation was primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Mitsubishi Galant VR-4 was notably recognized by Car and Driver magazine on its '10Best' list in the early 1990s for its performance and handling.