Mitsubishi L200 (Triton) Service & Repair Manual 2006 (Searchable Single-file)
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 (Triton) Year: 2006 Codes Chassis Code: KA, KB, KC Series (Specific model details would require VIN or specific market identification, but this covers the general range for this generation) 👋 Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Pickup Truck Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado Key Features Vehicle Focus: Robustness, utility, off-road capability, reliability. Manual Value Proposition Target Audience: DIY enthusiasts, independent mechanics, fleet owners, and anyone seeking detailed repair and maintenance information for the 2006 Mitsubishi L200/Triton. 📋 Manual Details Coverage Areas Markets Covered: Global (L200 designation primarily for Europe, Asia, Australia; Triton designation for other markets, e.g., Thailand, South America. Manual covers common specifications across these variations.) Page Count Total Pages: >550 Manual Type Type: Factory Service & Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, inspection, and repair procedures for various engine options. Engine Control System Mechanical: Detailed information on engine management components, sensors, actuators, and their integration. Cooling System: Radiator, thermostat, water pump, coolant flow, cooling fan operation and repair. Fuel System: Fuel pump, injectors, fuel tank, fuel lines, fuel filter replacement, and system diagnostics. Ignition System: Spark plugs, coils, ignition timing, and related diagnostic procedures. Transmission Manual: Clutch system (master/slave cylinders, pedal), gearbox overhaul, internal components, and fluid specifications. Transmission Automatic: Automatic transmission disassembly, assembly, valve body, torque converter, and fluid service. Drive Shaft: Front and rear driveshaft, U-joints, CV joints, and differential case assembly repair. Suspension Front: Independent front suspension, control arms, ball joints, shock absorbers, springs, and wheel alignment specifications. Suspension Rear: Leaf spring or coil spring rear suspension (depending on variant), shock absorbers, bushings, and axle housing. Brake System: Front disc/rear drum or disc brakes (variant dependent), master cylinder, brake booster, lines, pads, rotors, and caliper repair. Includes ABS system diagnostics. Steering System: Power steering system, steering rack/box, tie rods, steering column, and associated components. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, and wiring diagrams. Body Repair: Body panel removal/installation, door mechanisms, latches, glass, bumpers, and interior trim. Supplemental Restraint System: Airbag system operation, sensors, module, and safety precautions. Emission Control Systems: Catalytic converter, O2 sensors, EVAP system, and related emission control components. Air Conditioning System: Refrigerant system, compressor, condenser, evaporator, and blower motor diagnostics and repair. Combination Meter: Instrument panel functions, gauges, warning lights, and diagnostic procedures. Wiper And Washer System: Wiper motor, linkage, washer pump, nozzles, and switch operation. Lighting System: Headlamps, tail lamps, turn signals, interior lighting, and related switches. Audio Visual System: Radio, speakers, antenna, and related wiring. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication, and general inspection schedules. Troubleshooting: System-specific diagnostic flowcharts, symptom-based troubleshooting, and common problem identification. Repair: Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems. Diagnostics: Procedures for using diagnostic tools, interpreting fault codes, and performing system tests. Wiring Diagrams: Comprehensive, detailed wiring diagrams for all electrical systems, including component locations and wire colors. Technical Depth Depth: Complete workshop level, suitable for professional mechanics and advanced DIYers. Covers everything from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Print Quality Printability: Yes, without restriction. All pages printable. Binding Type Binding Type: Digital (N/A for physical binding) Paper Type Paper Type: Digital (N/A for physical paper) ⚙️ Engine Specifications Primary Engine Engine Options: Typically featured 2.5L Turbo Diesel (4D56) and 3.2L Turbo Diesel (4M41), with some markets potentially having 2.4L or 3.0L petrol engines. This manual likely covers the most common diesel variants. Performance Horsepower Torque: Varies by engine and market. For example, the 2.5L 4D56 typically produced around 116-136 hp and 280-314 Nm of torque. The 3.2L 4M41 offered more power. Fuel System Fuel Type: Diesel (primarily), Petrol (select markets) Injection System: Common Rail Direct Injection (CRDi) for diesel engines. 🔧 Transmission Standard Transmission Types: 5-speed Manual Transmission (common), 4-speed Automatic Transmission (optional on some variants) Features Drive Modes: Part-time 4WD with selectable 2WD/4WD High/4WD Low, and some models may have a full-time 4WD option (Super Select 4WD). 📐 Dimensions Exterior Body Styles: Single Cab, Extra Cab (Club Cab), Double Cab Weights Curb Weight: Varies significantly by body style and configuration, generally ranging from 1700 kg to 2100 kg. 🛡️ Safety Features Ratings Crash Test Ratings: ANCAP and Euro NCAP ratings for this generation varied by year and specific test configuration, but generally offered moderate to good protection for its class. Active Features Active Safety: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), optional Traction Control System (TCS) on higher trims. Passive Features Passive Safety: Front airbags (driver and passenger), seatbelt pretensioners, reinforced cabin structure. 💡 Technology...
DIY enthusiasts, independent mechanics, fleet owners, and anyone seeking detailed repair and maintenance information for the 2006 Mitsubishi L200/Triton.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (L200 designation primarily for Europe, Asia, Australia; Triton designation for other markets, e.g., Thailand, South America. Manual covers common specifications across these variations.)
Page Count
Total Pages:
>550
Manual Type
Type:
Factory Service & Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, inspection, and repair procedures for various engine options.
Engine Control System Mechanical:
Detailed information on engine management components, sensors, actuators, and their integration.
Cooling System:
Radiator, thermostat, water pump, coolant flow, cooling fan operation and repair.
Fuel System:
Fuel pump, injectors, fuel tank, fuel lines, fuel filter replacement, and system diagnostics.
Ignition System:
Spark plugs, coils, ignition timing, and related diagnostic procedures.
Transmission Manual:
Clutch system (master/slave cylinders, pedal), gearbox overhaul, internal components, and fluid specifications.
Front and rear driveshaft, U-joints, CV joints, and differential case assembly repair.
Suspension Front:
Independent front suspension, control arms, ball joints, shock absorbers, springs, and wheel alignment specifications.
Suspension Rear:
Leaf spring or coil spring rear suspension (depending on variant), shock absorbers, bushings, and axle housing.
Brake System:
Front disc/rear drum or disc brakes (variant dependent), master cylinder, brake booster, lines, pads, rotors, and caliper repair. Includes ABS system diagnostics.
Steering System:
Power steering system, steering rack/box, tie rods, steering column, and associated components.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, and wiring diagrams.
Body Repair:
Body panel removal/installation, door mechanisms, latches, glass, bumpers, and interior trim.
Supplemental Restraint System:
Airbag system operation, sensors, module, and safety precautions.
Emission Control Systems:
Catalytic converter, O2 sensors, EVAP system, and related emission control components.
Air Conditioning System:
Refrigerant system, compressor, condenser, evaporator, and blower motor diagnostics and repair.
Combination Meter:
Instrument panel functions, gauges, warning lights, and diagnostic procedures.
Wiper And Washer System:
Wiper motor, linkage, washer pump, nozzles, and switch operation.
Lighting System:
Headlamps, tail lamps, turn signals, interior lighting, and related switches.
Audio Visual System:
Radio, speakers, antenna, and related wiring.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication, and general inspection schedules.
Troubleshooting:
System-specific diagnostic flowcharts, symptom-based troubleshooting, and common problem identification.
Repair:
Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems.
Diagnostics:
Procedures for using diagnostic tools, interpreting fault codes, and performing system tests.
Wiring Diagrams:
Comprehensive, detailed wiring diagrams for all electrical systems, including component locations and wire colors.
Technical Depth
Depth:
Complete workshop level, suitable for professional mechanics and advanced DIYers. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Print Quality
Printability:
Yes, without restriction. All pages printable.
Binding Type
Binding Type:
Digital (N/A for physical binding)
Paper Type
Paper Type:
Digital (N/A for physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically featured 2.5L Turbo Diesel (4D56) and 3.2L Turbo Diesel (4M41), with some markets potentially having 2.4L or 3.0L petrol engines. This manual likely covers the most common diesel variants.
Performance
Horsepower Torque:
Varies by engine and market. For example, the 2.5L 4D56 typically produced around 116-136 hp and 280-314 Nm of torque. The 3.2L 4M41 offered more power.
Fuel System
Fuel Type:
Diesel (primarily), Petrol (select markets)
Injection System:
Common Rail Direct Injection (CRDi) for diesel engines.
🔧 Transmission
Standard
Transmission Types:
5-speed Manual Transmission (common), 4-speed Automatic Transmission (optional on some variants)
Features
Drive Modes:
Part-time 4WD with selectable 2WD/4WD High/4WD Low, and some models may have a full-time 4WD option (Super Select 4WD).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Club Cab), Double Cab
Weights
Curb Weight:
Varies significantly by body style and configuration, generally ranging from 1700 kg to 2100 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
ANCAP and Euro NCAP ratings for this generation varied by year and specific test configuration, but generally offered moderate to good protection for its class.
Active Features
Active Safety:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), optional Traction Control System (TCS) on higher trims.
Passive Features
Passive Safety:
Front airbags (driver and passenger), seatbelt pretensioners, reinforced cabin structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with AM/FM tuner. Speaker configurations vary by cab type and trim.
Driver Assistance
Driver Aids:
Limited advanced driver assistance systems for this model year. Primary safety features include ABS and EBD.
Connectivity
Connectivity Features:
Basic connectivity, primarily focused on audio systems. No integrated Bluetooth or USB ports as standard on most variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6 months, depending on driving conditions and specific engine oil used (refer to manual for precise intervals).
Timing Belt Replacement:
Diesel engines often use timing chains, but some older variants or specific models may have belts. Consult manual for specific engine's timing component interval (if applicable).
Fluid Specifications
Engine Oil:
API CF-4 or CG-4, SAE 10W-30 or 15W-40 diesel engine oil recommended. Check manual for exact viscosity and API service classification.
Coolant:
Ethylene glycol-based antifreeze (typically red or pink for long-life) mixed with distilled water in a 50/50 ratio. Check manual for specific coolant type and capacity.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Capacity approx. 2.3-2.5 liters. Check manual for exact specification.
Transmission Fluid Automatic:
Diamond ATF SP-II M or equivalent. Capacity approx. 7.1-7.4 liters. Check manual for exact specification.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.
Known Issues
Common Problems:
Potential for turbocharger issues, DPF regeneration problems (on diesel models with DPF), clutch wear, suspension component wear (especially ball joints and bushings), and common diesel injection system faults if maintenance is neglected.
Rust Corrosion:
Like many trucks of this era, especially in corrosive environments, rust on the chassis, body panels, and undercarriage can be a concern.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for its off-road capable vehicles and reliable pickup trucks dating back decades.
Model Evolution
Generation:
This 2006 model represents the fourth generation of the Mitsubishi L200/Triton, produced from 2005 to 2015.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly plants in other regions as well.
🏆 Awards & Recognition
Recognitions
Market Acclaim:
Consistently ranked as a strong competitor in the pickup truck segment for its robustness and off-road capability, particularly in markets like Australia and the UK.
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