Mitsubushi LANCER EVO 6 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Generation Generation Name: CP9A Generation Years: 1999-2001 👋 Introduction Market Position Vehicle Class: Performance Compact / Rally Homologation Special Target Audience: Enthusiasts, professional mechanics, owners seeking in-depth maintenance and repair knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Toyota Celica GT-Four Key Features Manual Value Proposition: Comprehensive, lifetime access, detailed factory information for a highly specialized performance vehicle. Vehicle Heritage: Iconic rally homologation model known for its performance capabilities and advanced AWD system. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: Digital Download (PDF compatible) Page Count Estimated Page Count: Hundreds Manual Characteristics Licensing: Lifetime use, no expiry dates, no renewal fees Platform Compatibility: Windows & macOS computers, tablets, smartphones Usage Policy: Installable on multiple devices Print Capability: Printable (single pages or entire manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system Engine Fuel System: Fuel injection system (ECI), fuel pump, fuel filter, injectors, throttle body, intake manifold Engine Ignition System: Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor Engine Emissions Control: Exhaust gas recirculation (EGR), oxygen sensors, catalytic converter Transmission Manual: Clutch system, gearbox assembly, shift mechanism, gear ratios, lubrication Transmission AWD: Active Yaw Control (AYC), transfer case, propeller shaft, rear differential, viscous coupling unit (VCU) Braking System: Brake fluid, master cylinder, brake calipers (front and rear), brake pads, brake discs, ABS system, parking brake Suspension Steering: Front and rear suspension components (struts, springs, control arms), power steering system, steering rack, wheel alignment Electrical System Engine: Engine Control Unit (ECU), wiring harnesses, sensors, actuators Electrical System Body: Lighting system (headlights, taillights, interior lights), power windows, central locking, mirrors, horn HVAC System: Air conditioning, heating, ventilation, blower motor, controls Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, fenders, glass, seals Body Interior: Dashboard, seats, interior trim panels, carpeting, headliner Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair Procedures: Component removal and installation, rebuild procedures, component replacement, system diagnostics Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, mechanical diagnostics Torque Specifications: Torque values for all critical fasteners Special Tools: Identification of required special tools for specific repairs Technical Depth Depth Of Coverage: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics. Diagram Quality: Detailed exploded diagrams and high-quality photographs Instruction Style: Step-by-step instructions for all repair and maintenance tasks 📊 Manual Specifications File Format Details File Type: PDF Searchability: Likely searchable text (common for professional PDFs) Print Quality Print Resolution: High-resolution for clear diagrams and text Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Simulation: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (276 hp) at 6500 rpm (JDM/European spec) Torque Nm: 373 Nm (275 lb-ft) at 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Electronic Fuel Injection (ECI) with Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (95-98 RON recommended) Cooling System Cooling Type: Water-cooled Lubrication System Oil Capacity Liters: 4.5 Liters (without filter change) Recommended Oil Viscosity: 10W-30 or 10W-40 (depending on climate) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Type-R) Features: Close-ratio gearing, helical limited-slip differential (front) Optional Transmission Type: None (Manual only for Evo VI) Awd System System Name: Super Select II 4WD with Active Yaw Control (AYC) Differentials: Front helical LSD, Rear Helical LSD, Active Yaw Control (AYC) rear differential Transfer Case Fluid: Hypoid gear oil API GL-5, SAE 75W-90 Rear Differential Fluid: Hypoid gear oil API GL-5, SAE 75W-90 📐 Dimensions Exterior Length Value Mm: 4350 mm Exterior Width Value Mm: 1770 mm Exterior Height Value Mm: 1415 mm Wheelbase Value Mm: 2600 mm Track Width Front Value Mm: 1510 mm Track Width Rear Value Mm: 1505 mm Weights Curb Weight Kg: Approximately 1400 kg Wheels Tires Standard Wheel Size: 17 x 7.5 inches Standard Tire Size: 215/40R17 Bolt Pattern: 5 x 114.3 mm 🛡️ Safety Features Ratings Crash Test History: As a homologation special, official safety ratings like NHTSA/Euro NCAP might not be as prominent as for mass-market vehicles; emphasis was on performance and chassis strength. Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) for enhanced cornering stability and traction Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: Three-point seatbelts with pretensioners Chassis Construction: Reinforced chassis and body structure for rally competition standards. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player (typically) Display Type: Basic LCD display for audio and climate controls Driver Assistance Traction Control: No dedicated 'traction control'...
Front helical LSD, Rear Helical LSD, Active Yaw Control (AYC) rear differential
Transfer Case Fluid:
Hypoid gear oil API GL-5, SAE 75W-90
Rear Differential Fluid:
Hypoid gear oil API GL-5, SAE 75W-90
📐 Dimensions
Exterior Length
Value Mm:
4350 mm
Exterior Width
Value Mm:
1770 mm
Exterior Height
Value Mm:
1415 mm
Wheelbase
Value Mm:
2600 mm
Track Width Front
Value Mm:
1510 mm
Track Width Rear
Value Mm:
1505 mm
Weights
Curb Weight Kg:
Approximately 1400 kg
Wheels Tires
Standard Wheel Size:
17 x 7.5 inches
Standard Tire Size:
215/40R17
Bolt Pattern:
5 x 114.3 mm
🛡️ Safety Features
Ratings
Crash Test History:
As a homologation special, official safety ratings like NHTSA/Euro NCAP might not be as prominent as for mass-market vehicles; emphasis was on performance and chassis strength.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ayc:
Active Yaw Control (AYC) for enhanced cornering stability and traction
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
Three-point seatbelts with pretensioners
Chassis Construction:
Reinforced chassis and body structure for rally competition standards.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player (typically)
Display Type:
Basic LCD display for audio and climate controls
Driver Assistance
Traction Control:
No dedicated 'traction control' in the modern sense, but AYC and the advanced AWD system provide significant traction management.
Connectivity
Bluetooth:
Not standard; likely an aftermarket addition
Performance Tech
Gauge Cluster:
Performance-oriented gauge cluster including boost gauge
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, whichever comes first (more frequently for spirited driving).
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles)
Spark Plug Replacement:
Every 40,000 - 60,000 km (25,000 - 37,000 miles) (depending on type, e.g., platinum/iridium)
Timing Belt Replacement:
Every 90,000 - 105,000 km (56,000 - 65,000 miles) or 5-7 years (critical component, inspect regularly)
Coolant Flush:
Every 2 years or 40,000 km (25,000 miles)
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or ACEA A2/A3 (synthetic recommended for performance)
Coolant Spec:
Mitsubishi Genuine Super Long Life Coolant or equivalent (Ethylene Glycol based, 50/50 mix with distilled water)
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
Dexron II/III or equivalent ATF
Known Issues
Engine Reliability:
The 4G63T engine is generally robust, but can suffer from piston ring land failure if subjected to excessive detonation or overheating. Regular oil changes and proper fueling are crucial. Turbocharger wear is also a consideration.
Ayc System:
The AYC pump and accumulator can be prone to failure over time, leading to a loss of yaw control functionality. Regular fluid checks are important.
Suspension Components:
Wear on ball joints, bushings, and wheel bearings is common due to the demanding nature of the car.
Clutch Assembly:
Heavy clutch use can lead to premature wear.
📚 Vehicle History
Brand Heritage
Brand Specialization:
Mitsubishi has a strong heritage in motorsport, particularly in the World Rally Championship (WRC), with the Lancer Evolution being its flagship rally homologation car.
Model Evolution
Evolution Lineage:
The Lancer Evolution VI (Evo VI) is the sixth generation of the iconic performance variant of the Mitsubishi Lancer. It was a direct successor to the highly successful Evo V.
Evoli Key Changes:
Evo VI introduced revised styling, improved cooling, a larger turbocharger, and further refinements to the Active Yaw Control (AYC) system. The RS Sprint version was a limited edition homologation special for rally.
Rally Success:
The Evo VI was a dominant force in WRC during its production era, notably driven by Tommi Mäkinen, who secured multiple driver's championships for Mitsubishi.
Production
Production Years:
1999-2001
Manufacturing Location:
Japan
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