1998 Mitsubishi Lancer Evolution 4 and 5 EVO IV and V Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generation: IV (CN9A) and V (CP9A) Production Model Years: 1998 Codes Chassis Code Evo Iv: CN9A Chassis Code Evo V: CP9A 👋 Introduction Market Position Positioning: Iconic rally-bred performance sedan with a dedicated enthusiast following Competitive Analysis Competitors: Subaru Impreza WRX, Ford Escort RS Cosworth, Toyota Celica GT-Four Key Features Performance Focus: Emphasis on turbocharged power, advanced AWD, and agile handling Rally Heritage: Direct lineage from WRC (World Rally Championship) successes Technical Innovation: Introduction of AYC (Active Yaw Control) system for enhanced cornering 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair All Models Included: Yes (EVO IV and EVO V) All Engines Included: Yes Page Count Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive for complete service and repair) Manual Type Type: Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, specifications for all engine variants Transmission: Manual and potentially Automatic transmission service, repair, and specifications Drivetrain: All-Wheel Drive (AYC - Active Yaw Control), front/rear differentials, driveshafts, axles Suspension: Front and rear suspension components, geometry, alignment, shock absorbers, springs Brakes: Hydraulic systems, ABS (Anti-lock Braking System), caliper, rotor, pad service, bleeding procedures Steering: Power steering system, steering rack, tie rods, alignment Electrical: Wiring diagrams, component testing, diagnostics for all electrical systems, ECUs Fuel System: Fuel injection, fuel pump, injectors, fuel pressure diagnostics Cooling System: Radiator, thermostat, water pump, fan operation, coolant specifications Exhaust System: Catalytic converter, mufflers, exhaust manifold service Body And Chassis: Body panel removal/installation, structural components, crash repair information HVAC: Heating, Ventilation, and Air Conditioning system service and diagnostics Interior Trim: Dashboard, seats, door panels, carpet removal and installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems Repair: Step-by-step instructions for component replacement and repair Rebuilds: Engine and transmission overhaul procedures, torque specifications for critical fasteners Diagnostics: Detailed diagnostic flowcharts, resistance values, voltage checks for electrical components Alignment: Wheel alignment specifications and procedures Specifications: Torque values, clearances, fluid capacities, technical data Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics Detail Level: Factory-level detail, including specific tool recommendations and procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) - common for downloadable manuals Searchability: Likely text-searchable if a professionally produced PDF Print Quality Quality: Digital clarity, printable at user's discretion Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Evo Iv: 4G63T Engine Code Evo V: 4G63T (updated) Engine Type: 2.0L Inline-4 DOHC 16-valve Turbocharged Performance Horsepower Evo Iv Jdm: 280 PS (276 hp) @ 6,500 rpm (Japanese domestic market limit) Torque Evo Iv Jdm: 343 Nm (253 lb-ft) @ 3,000 rpm (Japanese domestic market limit) Horsepower Evo V: 280 PS (276 hp) @ 6,500 rpm (Japanese domestic market limit), often higher output in non-JDM spec or tune Torque Evo V: 373 Nm (275 lb-ft) @ 3,000 rpm (Japanese domestic market limit) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Turbocharger: Mitsubishi TD05HR-16G (EVO IV), Larger TD05HR-16G6-10.5T (EVO V) Intercooler: Air-to-air front-mounted intercooler 🔧 Transmission Standard Transmission Type Evo Iv: 5-speed Manual Transmission Type Evo V: 5-speed Manual Optional Optional Transmission: Unlikely for performance models of this era; primarily manual Features AWD System: Mitsubishi Super All-Wheel Control (S-AWC) with AYC (Active Yaw Control) and ACD (Active Center Differential) Clutch: Hydraulically actuated multi-plate clutch 📐 Dimensions Exterior Length Evo Iv: 4,350 mm (171.3 in) Width Evo Iv: 1,770 mm (69.7 in) Height Evo Iv: 1,415 mm (55.7 in) Wheelbase Evo Iv: 2,600 mm (102.4 in) Length Evo V: 4,350 mm (171.3 in) Width Evo V: 1,770 mm (69.7 in) Height Evo V: 1,415 mm (55.7 in) Wheelbase Evo V: 2,600 mm (102.4 in) Weights Curb Weight Evo Iv: Approx. 1,370 kg (3,020 lbs) Curb Weight Evo V: Approx. 1,370 kg (3,020 lbs) Wheels And Tires Wheel Size: 17 inch alloy wheels Tire Size Evo Iv: 205/50R17 Tire Size Evo V: 225/45R17 Bolt Pattern: 5x114.3 🛡️ Safety Features Ratings Safety Ratings: NHTSA/IIHS ratings not widely available for this specific JDM performance model from 1998; focus on active safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Standard Active Yaw Control (AYC) for enhanced stability and cornering Acd: Standard Active Center Differential (ACD) for torque distribution adjustment Passive Features Airbags: Driver and passenger airbags Seatbelts: Pre-tensioning seatbelts 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with cassette player, optional CD player. Driver Assistance Driver Assistance Features: ABS, AYC, ACD are primary driver-assistance technologies for enhanced control. Connectivity Connectivity Options: Limited by era; no integrated Bluetooth or USB ports as standard. 🔧 Maintenance Service Intervals...
Unlikely for performance models of this era; primarily manual
Features
AWD System:
Mitsubishi Super All-Wheel Control (S-AWC) with AYC (Active Yaw Control) and ACD (Active Center Differential)
Clutch:
Hydraulically actuated multi-plate clutch
📐 Dimensions
Exterior
Length Evo Iv:
4,350 mm (171.3 in)
Width Evo Iv:
1,770 mm (69.7 in)
Height Evo Iv:
1,415 mm (55.7 in)
Wheelbase Evo Iv:
2,600 mm (102.4 in)
Length Evo V:
4,350 mm (171.3 in)
Width Evo V:
1,770 mm (69.7 in)
Height Evo V:
1,415 mm (55.7 in)
Wheelbase Evo V:
2,600 mm (102.4 in)
Weights
Curb Weight Evo Iv:
Approx. 1,370 kg (3,020 lbs)
Curb Weight Evo V:
Approx. 1,370 kg (3,020 lbs)
Wheels And Tires
Wheel Size:
17 inch alloy wheels
Tire Size Evo Iv:
205/50R17
Tire Size Evo V:
225/45R17
Bolt Pattern:
5x114.3
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA/IIHS ratings not widely available for this specific JDM performance model from 1998; focus on active safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ayc:
Standard Active Yaw Control (AYC) for enhanced stability and cornering
Acd:
Standard Active Center Differential (ACD) for torque distribution adjustment
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Pre-tensioning seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player.
Driver Assistance
Driver Assistance Features:
ABS, AYC, ACD are primary driver-assistance technologies for enhanced control.
Connectivity
Connectivity Options:
Limited by era; no integrated Bluetooth or USB ports as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type used.
Spark Plug Replacement:
Refer to manual for specific intervals, often around 30,000-60,000 miles depending on plug type.
Timing Belt Replacement:
Crucial for 4G63T engine; typically 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 recommended. High-performance synthetic oils are advisable.
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
Refer to manual, typically GL-4 or GL-5 gear oil for manual transmission, specific ATF for automatic.
Differential Fluid Type:
Refer to manual, typically GL-5 gear oil for front and rear differentials.
Known Issues
Common Issues:
Turbocharger wear, AYC system pump failure, clutch wear, engine bearing issues if not properly maintained, rust on older models.
Maintenance Priority:
Regular and diligent maintenance is critical for the longevity of the high-performance 4G63T engine and complex drivetrain.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a strong motorsports heritage, particularly in rallying, with the Lancer Evolution being its flagship performance model.
Model Evolution
Evolution Iv Introduction:
Introduced in August 1996, featuring significant chassis and aerodynamic improvements over the EVO III.
Evolution V Introduction:
Introduced in January 1998, with wider track, larger wheels, updated engine, and revised styling. Considered a significant evolution from the IV.
Production
Production Location:
Mizushima plant, Kurashiki, Okayama, Japan
Production Volume:
Limited production runs, highly sought after by enthusiasts globally.
🏆 Awards & Recognition
Recognitions
Motorsport Acclaim:
The Lancer Evolution platform consistently dominated rally circuits, earning numerous WRC championships, which heavily influenced its street car development.
Ratings
Enthusiast Appreciation:
Highly regarded by automotive journalists and enthusiasts for its performance, handling, and driver engagement.
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