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1992-1996 Mitsubishi Lancer Evolution I Evolution II Evolution III (Evo 1 Evo 2 Evo 3) Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generations Covered: I, II, III Model Years: 1992-1996 Chassis Codes: CD9A (Evo I, II), CE9A (Evo III) 👋 Introduction Market Position Positioning: Essential resource for owners and enthusiasts of the iconic Mitsubishi Lancer Evolution I, II, and III, providing professional-level repair and maintenance information. Key Features Accessibility: Easy to use digital format, no advanced computer skills required. Instant download for immediate access. 📋 Manual Details Coverage Coverage Areas: All diagnostic and repair procedures from A-Z for Mitsubishi Lancer Evolution I, II, and III Manual Type: Workshop Repair Service Manual Format Format: Digital Download File Type: PDF Compatibility: All Versions of Windows, Mac, and Linux Requirements: PDF Reader Language Language: English 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System Transmission: Clutch, Manual Transaxle, Automatic Transaxle Drivetrain: Front Axle, Rear Axle Suspension: Front Suspension, Rear Suspension, Road Wheels & Tyres Brakes: Brake System, Parking Brake System, Brake Control System Steering: Power Steering System, Steering System Restraints: Seat Belts, Supplemental Restraint System (SRS) Body: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat Climate Control: Air Conditioner System Electrical: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements Maintenance: General Maintenance Procedures Procedures Included Repair Procedures: All repair procedures covered from A-Z, including diagnostics, troubleshooting, and component replacement. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and mechanics, detailing every aspect of repair and maintenance. Diagnostic Procedures Diagnostics: Detailed diagnostic flowcharts and troubleshooting guides for all major systems, including engine, transmission, brakes, and electrical components. Rebuild Procedures Engine Rebuild: Comprehensive engine mechanical procedures, including disassembly, inspection, component replacement, and reassembly for engine rebuilding. Electrical Diagrams Wiring Schematics: Complete wiring diagrams for all electrical systems, essential for diagnosing electrical faults and for custom installations. 📊 Manual Specifications File Quality Photo Quality: High Quality Photos, Illustrations, and Diagrams Printability Printability: Printable for easy reference during repairs, eliminating wear and tear on digital files. Searchability Search Functionality: Likely includes searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Turbocharged Inline 4-cylinder DOHC 16-valve Displacement Displacement: 2.0 Liters (1997 cc) Performance Evo I Horsepower Evo I: 247 PS (244 hp; 182 kW) at 6,000 rpm Torque Evo I: 304 N⋅m (224 lb⋅ft; 31 kg⋅m) at 3,000 rpm Performance Evo Ii Horsepower Evo Ii: 252 PS (249 hp; 185 kW) at 6,000 rpm Torque Evo Ii: 309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 3,000 rpm Performance Evo Iii Horsepower Evo Iii: 270 PS (266 hp; 199 kW) at 6,250 rpm Torque Evo Iii: 309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 4,000 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Control ECU: Engine Control Unit (ECU) for managing fuel, ignition, and turbo boost. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transaxle (Type R) Optional Optional Transmission: 4-speed Automatic (less common, primarily for non-performance variants or specific markets) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling rear differential (later generations featured mechanical LSDs). 📐 Dimensions Exterior Length: Approx. 4,310 mm (169.7 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase Wheelbase: Approx. 2,505 mm (98.6 in) Weights Curb Weight: Approx. 1,240 - 1,300 kg (2,734 - 2,866 lb) depending on generation and trim Wheels Tires Wheel Size: Typically 15-inch or 16-inch wheels for these generations. Tire Size: Common sizes include 205/60R15 and 205/55R15, with performance-oriented tires often preferred. Consult manual for exact specifications. Bolt Pattern: 4x114.3 mm (4x4.5 inches) 🛡️ Safety Features Passive Features Airbags: Driver airbag (standard from Evo II), Passenger airbag (optional/later models). Seatbelts: 3-point front and rear seat belts, pre-tensioners for front seats. Active Features ABS: Anti-lock Braking System (ABS) standard on all generations. AWD System: Advanced All-Wheel Drive system with driver-selectable modes (on later generations) and differentials for enhanced traction and handling. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player with basic speaker system. The manual covers the removal and installation of these components, as well as wiring diagrams for upgrades. Driver Assistance AWD Control: Advanced All-Wheel Drive system with Active Center Differential (ACD) on later models, controllable by the driver for optimal traction in various conditions. The manual details its operation and maintenance. Turbo Management: ECU-controlled turbo boost and fuel management systems for optimal performance. The manual provides detailed diagnostic procedures for these systems. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first, especially under spirited driving conditions. Consult the manual for specific oil grades and capacity....
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1992-1996 Mitsubishi Lancer Evolution I Evolution II Evolution III (Evo 1 Evo 2 Evo 3) Workshop Repair Service Manual Best
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Generations Covered:
I, II, III
Model Years:
1992-1996
Chassis Codes:
CD9A (Evo I, II), CE9A (Evo III)
👋 Introduction
Market Position
Positioning:
Essential resource for owners and enthusiasts of the iconic Mitsubishi Lancer Evolution I, II, and III, providing professional-level repair and maintenance information.
Key Features
Accessibility:
Easy to use digital format, no advanced computer skills required. Instant download for immediate access.
📋 Manual Details
Coverage
Coverage Areas:
All diagnostic and repair procedures from A-Z for Mitsubishi Lancer Evolution I, II, and III
Manual Type:
Workshop Repair Service Manual
Format
Format:
Digital Download
File Type:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Requirements:
PDF Reader
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System
Transmission:
Clutch, Manual Transaxle, Automatic Transaxle
Drivetrain:
Front Axle, Rear Axle
Suspension:
Front Suspension, Rear Suspension, Road Wheels & Tyres
Brakes:
Brake System, Parking Brake System, Brake Control System
Steering:
Power Steering System, Steering System
Restraints:
Seat Belts, Supplemental Restraint System (SRS)
Body:
Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat
Climate Control:
Air Conditioner System
Electrical:
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
Maintenance:
General Maintenance Procedures
Procedures Included
Repair Procedures:
All repair procedures covered from A-Z, including diagnostics, troubleshooting, and component replacement.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and mechanics, detailing every aspect of repair and maintenance.
Diagnostic Procedures
Diagnostics:
Detailed diagnostic flowcharts and troubleshooting guides for all major systems, including engine, transmission, brakes, and electrical components.
Rebuild Procedures
Engine Rebuild:
Comprehensive engine mechanical procedures, including disassembly, inspection, component replacement, and reassembly for engine rebuilding.
Electrical Diagrams
Wiring Schematics:
Complete wiring diagrams for all electrical systems, essential for diagnosing electrical faults and for custom installations.
📊 Manual Specifications
File Quality
Photo Quality:
High Quality Photos, Illustrations, and Diagrams
Printability
Printability:
Printable for easy reference during repairs, eliminating wear and tear on digital files.
Searchability
Search Functionality:
Likely includes searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Turbocharged Inline 4-cylinder DOHC 16-valve
Displacement
Displacement:
2.0 Liters (1997 cc)
Performance Evo I
Horsepower Evo I:
247 PS (244 hp; 182 kW) at 6,000 rpm
Torque Evo I:
304 N⋅m (224 lb⋅ft; 31 kg⋅m) at 3,000 rpm
Performance Evo Ii
Horsepower Evo Ii:
252 PS (249 hp; 185 kW) at 6,000 rpm
Torque Evo Ii:
309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 3,000 rpm
Performance Evo Iii
Horsepower Evo Iii:
270 PS (266 hp; 199 kW) at 6,250 rpm
Torque Evo Iii:
309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 4,000 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Control
ECU:
Engine Control Unit (ECU) for managing fuel, ignition, and turbo boost.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle (Type R)
Optional
Optional Transmission:
4-speed Automatic (less common, primarily for non-performance variants or specific markets)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling rear differential (later generations featured mechanical LSDs).
📐 Dimensions
Exterior
Length:
Approx. 4,310 mm (169.7 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase
Wheelbase:
Approx. 2,505 mm (98.6 in)
Weights
Curb Weight:
Approx. 1,240 - 1,300 kg (2,734 - 2,866 lb) depending on generation and trim
Wheels Tires
Wheel Size:
Typically 15-inch or 16-inch wheels for these generations.
Tire Size:
Common sizes include 205/60R15 and 205/55R15, with performance-oriented tires often preferred. Consult manual for exact specifications.
Bolt Pattern:
4x114.3 mm (4x4.5 inches)
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag (standard from Evo II), Passenger airbag (optional/later models).
Seatbelts:
3-point front and rear seat belts, pre-tensioners for front seats.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all generations.
AWD System:
Advanced All-Wheel Drive system with driver-selectable modes (on later generations) and differentials for enhanced traction and handling.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with basic speaker system. The manual covers the removal and installation of these components, as well as wiring diagrams for upgrades.
Driver Assistance
AWD Control:
Advanced All-Wheel Drive system with Active Center Differential (ACD) on later models, controllable by the driver for optimal traction in various conditions. The manual details its operation and maintenance.
Turbo Management:
ECU-controlled turbo boost and fuel management systems for optimal performance. The manual provides detailed diagnostic procedures for these systems.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first, especially under spirited driving conditions. Consult the manual for specific oil grades and capacity.
Spark Plugs:
Inspect every 30,000 km (18,000 miles), replace as needed or per manual recommendations. Refer to manual for correct plug type and gap.
Timing Belt:
Crucial component. Replacement interval typically around 80,000 - 100,000 km (50,000 - 60,000 miles). Refer to manual for exact interval and procedure, including tensioner and idler pulley replacement.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 10W-30, 10W-40, 15W-50 depending on climate and application) and API classification. For turbocharged engines, a good quality synthetic or semi-synthetic oil is recommended.
Transmission Fluid Manual:
Refer to manual for specific GL-4 or GL-5 gear oil specification and viscosity. Capacity around 2.0-2.5 liters.
Transfer Case Fluid:
Refer to manual for specific gear oil specification. Typically requires a different specification than the main gearbox.
Rear Differential Fluid:
Refer to manual for specific LSD or standard gear oil specification. Capacity typically around 1.0-1.5 liters.
Coolant:
High-quality ethylene glycol-based coolant. Refer to manual for correct type and mixture ratio (typically 50/50 with distilled water). Capacity around 7-8 liters.
Known Issues
Engine Wear:
Piston ring wear leading to oil consumption can occur with high mileage or aggressive use of the 4G63 engine. Cracked cylinder heads are also a known issue with severe overheating. Proper cooling system maintenance is critical.
Turbocharger:
Turbocharger wear, seal leaks, and wastegate issues can occur. Regular oil changes and proper cool-down procedures are vital for turbo longevity.
Clutch:
Clutch wear is common due to the performance nature of the vehicle. Manual transmission synchro issues can sometimes develop.
Suspension Components:
Bushings, ball joints, and shock absorbers can wear over time, especially with spirited driving. The AWD system's center differential and rear differential require specific maintenance.
📚 Vehicle History
Brand Heritage
Rally Roots:
Born from Mitsubishi's success in the World Rally Championship (WRC), the Lancer Evolution (Evo) was created to homologate performance parts for rally racing.
Model Evolution
Evo I Introduction:
Launched in September 1992, based on the Lancer CC hatchback. Featured the iconic 4G63 engine and AWD system.
Evo Ii Introduction:
Launched in January 1994, with improved suspension, wider track, and a more powerful engine tune.
Evo Iii Introduction:
Launched in February 1995, featuring significant engine and aerodynamic enhancements, including a larger turbo and revised body kit.
Production Period
Production:
1992 - 1996 (for models covered by this manual).
🏆 Awards & Recognition
Recognitions
Rally Heritage:
The Lancer Evolution platform is renowned for its multiple WRC championship wins, establishing its performance pedigree.
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