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Mitsubishi Lancer Evolution VI Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Code: CP9A Body Style: 4-door Sedan Generation Generation: Sixth Generation (CP9A) Generation Years: 1999-2001 Codes Chassis Codes: CP9A 👋 Introduction Market Position Market Position: The Mitsubishi Lancer Evolution VI (Evo VI) was a highly regarded performance sedan, a homologation special for rallying, known for its sophisticated all-wheel-drive system (AYC - Active Yaw Control), potent turbocharged engine, and exceptional handling. It occupied a niche market for enthusiasts seeking rally-bred performance in a road-legal package. Competitive Analysis Competitive Analysis: Competed against other high-performance sedans and rally-inspired vehicles of its era, such as the Subaru Impreza WRX STI, Ford Focus RS, and various European performance sedans. Its unique technological advancements, particularly AYC, set it apart. Key Features Key Features: Iconic rally heritage, powerful turbocharged engine, advanced All-Wheel Drive with Active Yaw Control (AYC), aggressive styling, robust chassis, and a focus on driver engagement. 📋 Manual Details Coverage Areas Coverage Areas: All Models and Engines of Mitsubishi Lancer Evolution VI Page Count Page Count: Over 1000 Pages Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Availability Availability: Instant Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Performance, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Brakes (Hydraulic, ABS), Suspension (Front & Rear), Steering, Drivetrain (AYC, Transfer Case, Differentials), Electrical System, HVAC (Air Conditioning), Body & Interior, Sunroof, Chassis Electrical, Emissions Control Procedures Included Procedures Included: Engine Overhaul and Rebuilding, Timing Belt Replacement, Brake Servicing, Front End Alignment, Suspension Servicing, Transmission Removal and Installation, Transmission In-Car Servicing, Air Conditioning Service, U-Joint and CV-Joint Service, Repair Procedures, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Wiring Diagram interpretation, Serpentine Belt Routings Technical Depth Technical Depth: Comprehensive - covering from basic maintenance to complete engine and transmission rebuilding, detailed diagnostics, and component-level repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Zoomable for detailed viewing of diagrams and illustrations. Binding Type Binding Type: Digital (PDF) - allows for selective printing of pages. Paper Type Paper Type: Not Applicable (Digital Format) Compatibility Compatibility: All Versions of Windows & Mac, requires Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Performance Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Horsepower: 276 hp (206 kW) @ 6500 rpm (Japanese Spec, often higher in other markets) Torque: 280 lb-ft (379 Nm) @ 3000 rpm (Japanese Spec) Fuel System Fuel Injection: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline (Premium Unleaded recommended) Cooling System Cooling Type: Water-Cooled Lubrication System Oil Type: Synthetic (e.g., 10W-30 or 10W-40, check manual for specific viscosity and API rating) Engine Management Engine Control Unit: ECU (Engine Control Unit) Turbocharger Turbocharger Details: Mitsubishi TD05H-16G Turbocharger (or similar variant depending on specific sub-model) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: None typically offered for performance models like the Evo VI. Features Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Ayc System: Active Yaw Control (AYC) for enhanced cornering stability and torque vectoring. Fluid Specifications Transmission Fluid: Manual Transmission Fluid (MTF) - specific viscosity and API GL-4 or GL-5 rating often required, consult manual for exact specification. Transfer Case Fluid: Specific transfer case fluid, often same as transmission fluid or a dedicated unit. Consult manual. Ayc Fluid: Specific AYC unit fluid, typically a specialized hydraulic fluid. Consult manual. 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,400 kg (3,086 lbs) Gross Vehicle Weight Rating: Varies by model, refer to vehicle placard. Towing Capacity: Not designed for towing. 🛡️ Safety Features Ratings Safety Ratings: NHTSA and IIHS ratings vary by region and year. Generally considered a robust chassis for its performance class. Specific crash test data would be detailed in the manual or supplemental materials. Active Features Active Features: AYC (Active Yaw Control), ABS (Anti-lock Braking System), ACD (Active Center Differential - part of AWD system), performance-tuned suspension. Passive Features Passive Features: Front airbags, side impact protection beams, crumple zones, three-point seat belts with pretensioners. 💡 Technology Features Infotainment Infotainment System: Base audio system, typically with CD player and radio. Many owners upgrade to modern aftermarket systems. Driver Assistance Driver Assistance Features: Primarily focused on performance handling: AYC, ACD, ABS. Modern driver assistance systems were not prevalent. Connectivity Connectivity: Limited to basic audio inputs. No factory Bluetooth or USB connectivity. Diagnostics Diagnostic Capabilities: On-board diagnostics (OBD-II) for engine and emissions codes. The manual details specific Mitsubishi diagnostic trouble codes (DTCs) and provides comprehensive diagnostic trees. 🔧 Maintenance Service Intervals Oil Change Interval:...
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Mitsubishi Lancer Evolution VI Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI
Model Code:
CP9A
Body Style:
4-door Sedan
Generation
Generation:
Sixth Generation (CP9A)
Generation Years:
1999-2001
Codes
Chassis Codes:
CP9A
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer Evolution VI (Evo VI) was a highly regarded performance sedan, a homologation special for rallying, known for its sophisticated all-wheel-drive system (AYC - Active Yaw Control), potent turbocharged engine, and exceptional handling. It occupied a niche market for enthusiasts seeking rally-bred performance in a road-legal package.
Competitive Analysis
Competitive Analysis:
Competed against other high-performance sedans and rally-inspired vehicles of its era, such as the Subaru Impreza WRX STI, Ford Focus RS, and various European performance sedans. Its unique technological advancements, particularly AYC, set it apart.
Key Features
Key Features:
Iconic rally heritage, powerful turbocharged engine, advanced All-Wheel Drive with Active Yaw Control (AYC), aggressive styling, robust chassis, and a focus on driver engagement.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models and Engines of Mitsubishi Lancer Evolution VI
Page Count
Page Count:
Over 1000 Pages
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Availability
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Performance, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Brakes (Hydraulic, ABS), Suspension (Front & Rear), Steering, Drivetrain (AYC, Transfer Case, Differentials), Electrical System, HVAC (Air Conditioning), Body & Interior, Sunroof, Chassis Electrical, Emissions Control
Procedures Included
Procedures Included:
Engine Overhaul and Rebuilding, Timing Belt Replacement, Brake Servicing, Front End Alignment, Suspension Servicing, Transmission Removal and Installation, Transmission In-Car Servicing, Air Conditioning Service, U-Joint and CV-Joint Service, Repair Procedures, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Wiring Diagram interpretation, Serpentine Belt Routings
Technical Depth
Technical Depth:
Comprehensive - covering from basic maintenance to complete engine and transmission rebuilding, detailed diagnostics, and component-level repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Zoomable for detailed viewing of diagrams and illustrations.
Binding Type
Binding Type:
Digital (PDF) - allows for selective printing of pages.
Paper Type
Paper Type:
Not Applicable (Digital Format)
Compatibility
Compatibility:
All Versions of Windows & Mac, requires Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Performance
Displacement:
1997 cc
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Horsepower:
276 hp (206 kW) @ 6500 rpm (Japanese Spec, often higher in other markets)
Torque:
280 lb-ft (379 Nm) @ 3000 rpm (Japanese Spec)
Fuel System
Fuel Injection:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline (Premium Unleaded recommended)
Cooling System
Cooling Type:
Water-Cooled
Lubrication System
Oil Type:
Synthetic (e.g., 10W-30 or 10W-40, check manual for specific viscosity and API rating)
Engine Management
Engine Control Unit:
ECU (Engine Control Unit)
Turbocharger
Turbocharger Details:
Mitsubishi TD05H-16G Turbocharger (or similar variant depending on specific sub-model)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission:
None typically offered for performance models like the Evo VI.
Features
Drive System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Ayc System:
Active Yaw Control (AYC) for enhanced cornering stability and torque vectoring.
Fluid Specifications
Transmission Fluid:
Manual Transmission Fluid (MTF) - specific viscosity and API GL-4 or GL-5 rating often required, consult manual for exact specification.
Transfer Case Fluid:
Specific transfer case fluid, often same as transmission fluid or a dedicated unit. Consult manual.
Ayc Fluid:
Specific AYC unit fluid, typically a specialized hydraulic fluid. Consult manual.
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,400 kg (3,086 lbs)
Gross Vehicle Weight Rating:
Varies by model, refer to vehicle placard.
Towing Capacity:
Not designed for towing.
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA and IIHS ratings vary by region and year. Generally considered a robust chassis for its performance class. Specific crash test data would be detailed in the manual or supplemental materials.
Active Features
Active Features:
AYC (Active Yaw Control), ABS (Anti-lock Braking System), ACD (Active Center Differential - part of AWD system), performance-tuned suspension.
Passive Features
Passive Features:
Front airbags, side impact protection beams, crumple zones, three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Base audio system, typically with CD player and radio. Many owners upgrade to modern aftermarket systems.
Driver Assistance
Driver Assistance Features:
Primarily focused on performance handling: AYC, ACD, ABS. Modern driver assistance systems were not prevalent.
Connectivity
Connectivity:
Limited to basic audio inputs. No factory Bluetooth or USB connectivity.
Diagnostics
Diagnostic Capabilities:
On-board diagnostics (OBD-II) for engine and emissions codes. The manual details specific Mitsubishi diagnostic trouble codes (DTCs) and provides comprehensive diagnostic trees.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Consult manual for exact interval.
Timing Belt Replacement Interval:
Critical component. Generally every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage. This manual details the procedure extensively.
Spark Plug Replacement:
Refer to manual for specific interval and plug type (e.g., Iridium).
Fluid Specifications
Coolant Capacity:
Approx. 8.5 liters (8.9 US quarts) - typically a 50/50 mix of antifreeze and distilled water. Consult manual for specific type and concentration.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Regular replacement is recommended to maintain performance and prevent corrosion.
Known Issues
Common Issues:
Potential for turbocharger wear, AYC system issues (due to complexity and age), clutch wear, piston ring land wear (especially with aggressive tuning), minor electrical gremlins, and rust in certain climates. The manual provides diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a significant history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution series achieved considerable success. This heritage heavily influenced the development and tuning of the road-going models.
Model Evolution
Model Evolution:
The Lancer Evolution VI was an evolution of the already highly successful Evo V. Key improvements included enhanced engine durability, revised AYC system, larger turbocharger, improved intercooler, and distinct cosmetic changes like the aggressive front bumper and dual-intake intercooler. The RS Sprint and Tommi Mäkinen Edition (TME) were notable performance variants.
Production
Production Years:
1999-2001
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
The Lancer Evolution VI, particularly the Tommi Mäkinen Edition, received accolades for its performance, handling, and rally pedigree. Often featured in 'best performance car' lists of its time. Its success in WRC further solidified its iconic status.
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